Search Results
27 results found with an empty search
- High-Speed Conveyor - Material Handling | TREW
Learn about Trew’s high-speed conveyor systems desinged for maximum efficiency and productivity. Our conveyors ensure smooth operations and reduced downtime. Downloads HOME HARDWARE CONVEYOR HIGH-SPEED High-Speed High-Speed conveyor operates at speeds higher than motor drive roller (MDR) and conventional conveyor can, typically well in excess of 300 FPM. These technologies AC powered and are most often applied in mid-rate to high-speed merging applications to create a high-capacity product flow for sortation. Our High-Speed Belt, V-Belt, Skew, and Gaping technologies are modern robust designs focused on reliable gentle product handling, flow and throughput, reliability as reduced spart parts and ease of maintenance to keep critical subsystems in a building up and running day in and day out, doing what they need to do. High-Speed Conveyor Overview High-Speed Belt, V-Belt, Skew, and Gaping technologies handles totes, cartons, parcels, and more Standard modules, components and accessories Common spare parts across product lines 300 – 600 FPM High-Speed Belt 60 – 700 FPM V-Belt Spurs, Skews, and Curves 60 – 600 FPM Meter Belts Brake Meter Belt Conveyor Brake Meter Belt provides features and options that create and optimize gaps for cartons, totes, polybags, and jiffies, within merge and sortation systems. Different gap ratios and performance options allow the system to minimize gap and gap variance while maintaining product orientation which maximizes system throughput. All Meter Belts are shipped with belting included, reducing installation time. A lot of these components are used in our Belt BOR, BOS, and ECC product lines, commonly reusing spare parts. High-Speed Belt Merge Conveyor High Speed Belt Merge provides superior product handling and control through use of belted roller conveyor. Merge is designed to handle a variety of products, such as cartons, totes, polybags, and jiffys. Product specific belts can selected to maintain product orientation through merges at various speeds. Banded return rollers help dampen vibration and reduce noise. Belt guides are present on either side of the unit in order to maintain belt tracking and reduce product friction over the spur transition. This unit shares components from other Series K products, which reduces unique spare parts required. Slug Belt Conveyor High Speed Slug Belt provides superior product handling and unit durability as it is designed to handle sharp ramp ups and slowdowns to build a slug of perfectly spaced, various products by using a high-performance motor and VFD. The intermediate sections are constructed as belt on roller, allowing for lower power consumption and quick. The belt used is identical to that found on our traditional belt conveyor inclines and declines to reduce the total parts needed to maintain a system. Gap Optimizer Gap Optimizers are commonly found as part of a sortation sub-system and is required to speed up and slow down sharply. They utilize a high-performance motor along with the mechanical base of a brake meter belt to perfectly gap a wide variety of product as it is fed onto a sorter. Different gap ratios and unit length options allow for the unit to be designed and applied optimally for specific situations and product mixes. Knife edge end pulleys ensure that the intended gap is maintained through the transition from unit to unit. V-Belt Conveyor Dependable, easy-to-maintain high-speed live roller curves, junctions, spurs, and skews for the highest capacity systems in the market perform at levels well beyond what traditional motor-driven roller designs are capable of. Designs focus on quality of product handling using true tapered curves, tight roller centers, and ease of maintenance with easy-access V-belt pressure and tensioning devices.
- Manuals and Software Downloads - Conveyor WES WCS | TREW Hilmot TKO
Find cut sheets, manuals, software downloads, and videos to help support your TREW Hilmot conveyor and TREW TKO software. HOME SERVICES DOWNLOADS Downloads Here you will find cut sheets , manuals , software downloads, and even videos to help support your conveyor needs. Catalogs Hardware Manuals Control Module Manuals Software Catalogs FULL CATALOG Series 1500 Download (PDF) Series 1500 Accessories - Download (PDF) Series 1500 Supports - Download (PDF) Series K COMING SOON Controls COMING SOON Customer Experience COMING SOON Hardware Manuals HARDWARE Series 1500 Series 1500 MDR IOM Download (PDF) Series K Series K IOM Download (PDF) Narrow Belt Accumulator Narrow Belt Accumulator IM Download (PDF) Full Width Belt Sorter Full Width Belt Sorter Download (PDF) Sorter Divert Download (PDF) MoveIT-Max™ MoveIT-Max™ Gen 1 Manual MoveIT-Max™ Gen 2 Speed Control Manual MoveIT-Max™ Gen 2 Speed Control (with E-Stop) Manual Old gen2 manual is used on sites with no safety (estops). Gen2 with estops is used on sites with safety (estops) Control Module Manuals CONTROLS Auto Control Module Download (PDF) Flex Control Module Download (PDF) Full Control Module Download (PDF) Software SOFTWARE SuperLogic Pro Download (ZIP) SuperLogic Pro Manual - Download (PDF)
- Conveyor Control for High Speed Merging and Sortation | TREW
Learn about industry leading PLC based conveyor controls for high-speed sortation, merge solutions, print and apply systems, and seamless OEM equipment integration ensuring efficiency and precision. HOME SOFTWARE PLC CONTROL SYSTEM PLC Control System We provide in-house developed and implemented PLC based material handling conveyor and sortation control systems. Our systems are all PLC controlled, even the highest speed sortation applications can now be solved using this hardened industrial technology. We have 20+ years of experience controlling systems in 1000s of installations. They have been applied to greenfield, brownfield and re-controls, including control of OEM equipment brands including Daifuki, Automotion, Dematic, Rapistan, Honeywell, Intelligrated, FKI Logistics, Matthews, Hytrol and TGW (Fortna), not to mention our own Trew conveyor and sortation technologies. PLC Control System Overview We developed and delivered one of the industry’s first 650 FPM PLC controlled merge, induction and sliding shoe sortation system! Capabilities include PLC control of very high-speed slug / wedge, medium rate sawtooth, zipper / combiner merge solutions, gap optimizers, and high-speed sortation. Our PLC controls solutions deliver machine control, merge, and sortation for a wide range of material handling equipment. Integration of various equipment includes: Motorized Roller Conveyor Systems Case Conveyor Systems Pallet Conveyor Systems Accumulation Conveyor High-Speed Merges High-Speed Shoe Sortation Pop-Up Wheel Sortation Strip-belt Sortation Bomb-Bay Sorters Transfer Cars Print & Apply Systems In Motion Scales Gantry/Cranes Tote Stackers/De-Stackers Truckloaders And more - see our extensive OEM equipment integration experience – see our list here All backed by in-house 24x7 technical support team ready to support you!
- MoveIT-Max – Material Handling | TREW
MoveIT-Max™ is a quick to install, quick to re-configure, mobile modular transportation conveyor line that can expand the operational readiness and functionality of a given system. Downloads HOME HARDWARE CONVEYOR MOVEIT-MAX MoveIT-Max™ MoveIT-Max™ is a quick to install, quick to re-configure, mobile modular transportation or accumulation conveyor line that can expand the operational readiness and functionality of a given system. Based on Trew’s popular Series 1500 Motorized Roller, MoveIT-Max™ adds special built-in factory features that simplify and speed installation while providing flexible system layouts. Wheeled leg supports for mobility Quick section connects allow for rapidly assemble, disassemble, and re-assemble 24VDC motors provide quiet reliable operation Electrically pre-wired and connectorized for easy installation MoveIT-Max System Overview Featured conveyor includes: Intermediates 30º, 45º and 90º Curves S-Curves Personnel Gates Left and Right Hand Skews Herringbone Incline Chute MoveIT-Max™ - Features Used for transportation, accumulation and manual sortation applications Wheeled leg supports for mobility Section quick connects allow rapidly assemble, disassemble, and re-assemble 24VDC motors provide quiet reliable operation Electrically pre-wired and connectorized for easy installation Specifications: Capacity: 30 lbs. / ft Speed: 131 FPM (45-175) Height: 32" Top of Roller Supports: Attached, 6" locking wheel Motors: 24VDC Powered Rollers Power: 1 Parent + 7 Child Beds per 120VAC, 30A Power Drop 48" BF Intermediates: 120", 60", 30", 24" / 120" Accumulating Curve: 90º Skew Right / Left Hand Herringbone Gravity: 120” 36" BF Intermediates: 120", 96”, 60", 36”, 30” Inclines & Declines Curves: 30º, 45º, 60º, 90º Skew Right / Left Hand Herringbone 30º Spur MoveIT-Max™ - Modules
- Live 24x7 Technical Support - Parts, Training, Field Service | TREW
Live 24x7 Technical Support and Online Parts Store for TREW conveyor & software, helping keep systems running at peak efficiency. HOME TECH SUPPORT If you need to talk to a Customer Experience agent for any Support function, please call our Support hotline. Support Hotline: +1-800-571-8739 24x7 Technical Support If you have a critical/downtime situation, please call and speak with a technical support representative for the fastest response times. Email our support team for non-urgent reques ts. We'll respond within a business day. Access our CX Portal to view all inquiries for your site and/or organization. Support Portal: cx.trewautomation.com Email: support@trewa utomation.com Parts For assistance with part identification, order inquiries, shipping information, or more parts requests, please email us. Please send in a photo of the bed tag to assist with part identification. Online Parts Store: trewsto re.com Email: parts@trewautomation.com Warranty Claims / Returns To make a warranty claim, please rev iew our return policy and fill out an RMA Form. RMA Form & Return Policy: trewstore.com/returnpolicy Email - Warranty Term(s) Ques tions: parts@trewautomation.com Field Service For onsite service, please call our hotline or email our Field Service team. Email: service@trewautomation.com Need Something Else? Need Something Else For all other inquiries, or if you are unsure who to contact, please reach out to your sales representative or email info@trewautomation.com, or complete this form: Add Fill Form Here?
- Warehouse Execution (WES) & Warehouse Control (WCS) | TREW
Streamline fulfillment automation with SmartMoves Warehouse Execution (WES) and CHAMP Warehouse Control (WCS) to help your clients manage and optimize fulfillment automation. HOME SOFTWARE Trew® provides software and controls solutions for the warehouse, distribution, manufacturing and retail environments to orchestrate flow for reliable and productive operations. Ecommerce Fulfillment Retail Distribution Liquor Distribution Pharmaceutical Manufacturing Distribution Express and 3PL Parcel Electronics Equipment Manufacturers Publishing CHAMP™ Warehouse Control System Click here PLC Control System Click here OEM Equipment Experience Click here Looking for Warehouse Execution Solutions? Click here to learn more about SmartMoves-WX® WES and Trew solutions Click here Trew offers a range of software capabilities that include warehouse execution (WES), warehouse control (WCS), and conveyor control (CCS) systems. Our software has been delivered in 1000’s of installations working with both clients and integrations. We know successful implementations rely on collaboration and a winning together approach combined with proven process and technology. Our approach keeps you up front and center as we develop, deliver, and support your systems. We know how to work as an extension of your team and focus on winning together! Key Benefits 20 years of solution know-how and experience integrating OEM automation equipment Customer centric tailored solutions built out of standard modular software Proven collaborative software delivery process working clients Backed by 24x7 in-house professional technical support staff
- Automated Material Handing Integration Services | TREW
Discover new installation, retrofits or emergency repair – our engineering, installation and field service teams are masters in customer service. Downloads HOME SERVICES PROJECT SERVICES Project Services You expect on-time projects that deliver the promised results. We’ve learned a lot in 20+ years of project implementation. Having delivered for the who’s who in retail and ecommerce; from conveyor and sortation solutions to flexible order fulfillment operations, we know your success is our success. Our team is staffed with project managers and site leaders who know that collaboration, know-how, structured methods, and open communications are how results get delivered. Project Management Engineering Installation Controls Go-Live Whether it’s a new installation, design adjustment, a retrofit or an emergency repair - our engineering, installation and field service technicians are masters in customer service. Their advanced product training and technical skills ensure your material handling systems are installed, configured, and turned over ready for success. Project Management PRESALES You expect on-time projects that deliver the promised results. Our project management team will work with your team and our organization to make sure we are on the same page and the plans, schedules, and resources are lined up for success. Engineering ENGINEERING Our mechanical, electrical and application engineers possess a strong analytical aptitude, but still care deeply about the minute details that make our team stand apart from other manufacturers. Equal parts creative whiz kids and mathematical masterminds; they are critical thinkers who possess all the skills needed to analyze, evaluate and recommend changes for a winning system. They possess a vast amount of technical knowledge in all areas of material handling including conveyor modules, power and panels, communications and IO, programming and controls. To stay on top of new industry developments, they routinely take part in continuing education. Installation INSTALLATION We know it’s difficult to find and retain skilled, experienced technicians; and it can be challenging to meet schedules. Our internal team of mechanical and electrical expert technicians have decades of material handling experience to tackle projects from small to some of the largest seen in industry. CONTROLS Controls Our controls can be used for all types of project sizes and client's needs. Whether your application uses our MDR controls or system level PLCs, our controls team is ready to help. We are known for being good partners, sharing system design knowledge and feedback on how to best approach control applications. Click Here GO-LIVE Go-Live Our installation team uses a proven approach based on years of experience to help you make sure your go-lives are successful. Our team can provide multiple levels of validation, commissioning and testing including being onsite during and after go-live events.
- Warehouse Controls Systems - Conveyor and Sortation Systems | TREW
Flexible high performance Warehouse Controls Systems (WCS), Conveyor Control, Conveyor Systems, 24VDC Motorized Roller Conveyor and Services from TREW. CLICK HERE CONVEYOR & SORTATION IN ACTION Who is Trew? Trew is a vertically integrated solutions provider that works directly with clients or through a network of integrators. Our brands have been delivering conveyor and sortation systems for startups to top retail, ecommerce, and warehousing clients for 20+ years. We develop, manufacture, and integrate innovative and reliable material handling technologies. Our Approach? We combine talented people, process, and technology to deliver results with the goal to earn your trust and partnership. What’s poweredbyTREW? Trew is a solutions company that makes great conveyor and sortation hardware that is delivered as part of our automated fulfillment and warehouse solutions. We also sell Trew hardware and services through a network of system integrators. poweredbyTREW refers to technologies developed and manufactured by Trew, and the conveyor system services we provide. Explore this site to learn more. Conveyor Systems Modular case/package system that spans conventional high-throughput to flexible motorized roller conveyors. Click here Sortation Accurate and reliable sortation from high-rate sliding shoe to 90º transfers. Click here Warehouse & Conveyor Control Systems Dependable Trew developed and implemented CHAMP™ WCS and PLC-based Conveyor Controls. Click here Trew Solutions Looking for Warehouse Execution Software (WES), robotics, ASRS, etc. fulfillment and warehouse fulfillment automation? Click here Engineering Our experts are ready to help with system design and layout, collaborating on innovative ways to solve the hardest jobs. Click here Installation Our experienced installation team install our equipment and can even help integrators with a complete turnkey system. Click here Customer Support From 24x7 technical support to field service, our support services help keep you up to speed. Click here Parts Our online parts store provides access to 1000s of parts for both clients and integrators. Click here Why Trew? Winning Together. Successful business gets done when trusted partners work together to win together; we ask our team members to be extraordinary, do the right thing even when no one is watching, work fearlessly, and own the outcome so you and Trew win together. People Relationship Loyalty
- Downloads and Resources | TREW
Access Trew’s resources tab. Explore our latest news, blogs, downloadable content, find an integrator information, and our integrator portal. HOME RESOURCES Welcome to Trew’s resources. Here, you’ll find information to support your automation material handling needs. Explore our latest news, download cutsheets, connect with a trusted integrator for your next project, or access our integrator portal. News / Blog Click here Downloads Click here Find An Integrator Click here Integrator Portal Click here
- Material Handling Integration of OEM Equipment | TREW
20+ years of experience integrating OEMs like Dematic, Intelligrated, Hytrol, Automation, Wynright, TGW, Intralox, SICK, Cognex, Eurosort. Software interfaces with Manhattan, HighJump, jda, Oracle. HOME SOFTWARE OEM EQUIPMENT OEM Equipment Over the last 20+ years we’ve delivered 1000s of installations integrating our controls and software with a wide range of OEM (original equipment manufacturer) equipment. Our extensive experience includes software host integration with the who’s who of Warehouse Management Systems (WMS), as well as other automation suppliers’ conveyor, sortation, ASRS, robotic and technologies. Our experienced team will work with you, to create success while reducing overall complexity and risk. Better yet, our installations are backed by in-house 24x7 technical support to ensure you have help when you need it. We focus on winning together!
- MoveIT-Max – Material Handling | TREW
MoveIT-Max™ is a quick to install, quick to re-configure, mobile modular transportation conveyor line that can expand the operational readiness and functionality of a given system. HOME HARDWARE MOVEIT-MAX INFO Installation, Configuration, & Support Material Based on Trew’s popular Series 1500 Motorized Roller, MoveIT-Max™ adds special built-in factory features that simplify and speed installation while providing flexible system layouts featuring transportation and manual sortation. Quick to install, quick to re-configure, mobile modular transportation conveyor. Mix and match MoveIT-Max modules to create applications. Modules are assembled ready for to be wheeled into place and connected. Modules are assembled with folding legs with casters, pre-wired and "connectorized" for quick Module to module connections. MoveIT-Max System Overview This page provides a quick overview of MoveIT-Max and installation quick how-to videos. If you have additional questions please refer to the manual linked at the bottom of this page or contact our support team . Step 1 - Unstacking Shipments The conveyor sections will typically be stacked with their support legs folded beneath them, allowing each section to be safely removed using a fork truck. When picking up a conveyor bed with a Fork Truck, watch out for the junction box located directly underneath, as it sits lower than the conveyor frame and could be damaged. Step 2 - Connecting Beds (Line of Sight) There are two types of beds on the MoveIT-Max called the “Parent” and “Children” beds, usually seen with multiple "children" beds attached to a "parent" bed. The “parent” beds have the main power supply mounted underneath, while the “children’s” beds are connected to a “parent” bed by a control cable. Step 3 - Connecting Beds (Electrically) A total of 7 beds (36 motors) can be powered off a power supply (6 children and 1 parent). Each bed has a female connection on the discharge and a male connection on the infeed inside the rail for the smaller control circuit M12 plug. There is a maximum of 4 beds (18 motors) allowed on a single circuit. Step 4 - Power Supply Connections & Components The main enclosure for the MoveIT-Max is located under each “parent” bed and provides power for the connected “children” beds. Step 5 - Junction Box Jumper Placement The Junction Box enables you to choose which circuit off the DC Bus is powering the conveyor bed. Select between the provided circuits (Circuit 1 and Circuit 2) by inserting the terminal jumper between the rail and desired circuit. Step 6 - Overview of Drive Card LEDs The Drive Card LEDs indicate the MoveIT-Max is fully functioning and help identify and troubleshoot any problems. Step 7 - Operating Instructions (Starting & Stopping) A start/stop switch is located on the corner of each bed. When green, the conveyor is continuously running. To turn the conveyor off, push the green button in, and the light will illuminate red, cutting off the power to the card. Step 8 - Configuring Conveyor Speed Conveyor modules are shipped from the factory preset to specific speeds by module. Speeds of the conveyor beds may or may not need to be adjusted at site. Conveyor speeds can be adjusted using dials on the backside of the H20 Auto conveyor control cards and/or software. DOWNLOADS Please review the manual for complete installation instructions; including module, accessory, guard rail, side cover, etc
- Sortation - Conveyor Systems | TREW
Learn about Trew sortation systems – getting item to the right place on time matters. Our sorter applications include facility routing, order consolidation, inventory distribution, workstation balancing, buffering, staging, shipping and more. HOME HARDWARE SORTATION Today’s fast-paced e-commerce and retail fulfillment operations require more than just legacy sortation. They need sortation designed reliability in high-throughput, high-accuracy environments. There are a number of factors that go into selecting the right solution such as the type of items being handled, how items are packaged, product flow to the sorter, method of inducting items to the sorter, ability to take items away from the sorter, not to mention the sorter technology capabilities. When applied correctly, sortation unlocks operational capacity and efficiency, if not it can become a capacity restraint impacting operational flow throughout the entire operation. TrewSort® High-throughput Sliding Shoe Sortation Click here Full Width Belt Mid-Rate Pop-up Wheel Sortation Click here HCATs 30 & 90 Low-Rate Sortation Click here High-Throughput Sortation 100–300 CPM+ TrewSort® Sliding Shoe Sorter Trew’s Sliding Shoe Sorter delivers high-capacity, high accuracy, gentle positive divert sortation of cartons, totes, jiffys, and polybags. Sliding shoe sorters are used in routing and shipping operations and are typically mission critical for successful operations. TrewSort’s AI self-learning actuators and inherent design for operations, maintenance, and installation deliver sortation capabilities to keep your systems running reliably at peak performance. Mid-Rate Sortation 45–70 CPM Popup-Wheel Popup-Wheel sorters are used in carton and tote applications for routing flow in a building and low-rate shipping applications. Utilizes identical parts as Belt and MDR conveyor, which reduces the overall spare parts required for a system. Low-Rate Sortation < 45 CPM Motorized Roller Diverts Motorized Roller Diverts are typically part of a motorized roller solution often used in low-rate tote and carton handling application. Right Angle Transfers Right Angle Transfers are typically part of a motorized roller solution transporting totes and cartons, often used in pick-and-pass and workstation areas. Our sortation technologies are designed for high performance, reliability, maintenance, and how operations use them. We understand the best type of sortation systems are accurate, provide gentle handling and do their jobs so you can focus on yours.












