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  • 24VDC Motorized Roller MDR Conveyor - Conveyor Systems | TREW

    Learn about conveyor and sortation systems for automated material handling solutions provided by TREW. HOME HARDWARE We know the right design for a manufacturing, distribution, or warehousing facility can save millions over the course of its operation. Whether handling cases, totes, polybags, jiffys or parcels, each system needs the right mix of sortation and transportation, accumulation, and intelligent handling conveyor to fit the business.  We manufacture and deliver reliable sortation and modular conveyor that span from high-throughput conventional conveyor to flexible motorized roller systems. CONVEYOR SYSTEMS Modular case/package system that spans conventional high-throughput to flexible motorized roller conveyors. Click here SORTATION Accurate and reliable sortation from high-rate sliding shoe to 90º transfers. Click here Our conveyor and sortation technologies are designed for high performance, reliability, maintenance, and how operations use them. After all, the best type of conveyance systems are the ones you don’t have to think about. Key Benefits TrewSort™ High-throughput Sliding Shoe Sortation provides gentle product handing, adaptable modular design, and AI-Inside for reliability Modular conveyor system designed for reliability, maintenance and reduced spare parts Trusted, industry leading high performance flexible 24 VDC motorized roller conveyor Technologies for 10 FPM to 600+ FPM applications

  • Material Handling Support - Conveyor and Software | TREW

    Our Conveyor, Controls and Software 24x7 technical support, parts, training, assessments, modifications and upgrade teams are ready to help. Downloads HOME SERVICES SUPPORT SERVICES Support Services Great experiences are shared, which is why our Customer Experience Team is here to ensure your material handling investments are supported with best-in-class options for 24x7 technical support, parts, training, assessments, and modifications or upgrades. We are here to support you in helping your clients reach their operational goals. Technical Support Parts Technical Resources Assessments Mods & Upgrades Technical Support If your client’s system encounters an outage, it is critical to have immediate access to experienced, trained support engineers to restore their system to full operation. Our in-house 24x7 technical support team is available via phone call, email, or online form. Support is available in two tiers: Basic for operations needing support Monday through Friday, 8AM-5PM Eastern or Total for 24x7 availability. Our support contacts are handled by you, the integrator. With a technical support contract, your clients will have access to the Customer Experience Portal. The portal serves as an incident management system that provides total transparency for incident resolution, documenting all steps taken to resolve issues, ticket escalation, and auto email notifications for when your tickets change status. Better yet, you will have the same access and visibility as your clients. TECH SUPPORT Click Here Parts PARTS The easiest way to help your clients avoid unplanned downtime is to have parts on site to support the system should a failure occur. Not sure which parts are needed or how much your client should stock? We can help you choose the appropriate stocking plan to recommend prior to system go-live to fit your client's budget and maintenance goals. Supporting your client's installed system? If you know what you need, you can visit our online store to order parts. Not sure what is needed? We have experienced parts specialists available to help, just give us a call. Click Here Technical Resources Learning how to safely operate, maintain, and troubleshoot a material handling system is important for your client's success. We provide a combination of manuals and hands-on training videos with system turnover exclusively located on our customer experience portal. Looking for specifications and available product configurations? See our product catalogs to help you select options to fit your client's needs. DOWNLOADS Click Here Assessments Systems will naturally age and endure wear and tear, making it increasingly challenging to operate them reliably while maintaining a predictable budget. Regular assessments are valuable resource planning and downtime avoidance tools. Our experienced assessors will work alongside your team to conduct a comprehensive examination of all critical system components and will deliver a preliminary finding report (with your letterhead) prior to leaving the site. We will follow up with a thorough assessment report to help you with lifecycle and maintenance planning for your client. ASSESSMENTS Modifications & Upgrades One thing we know for certain is that business changes. As operational objectives and strategies evolve, modifications will be needed for the material handling system to address new challenges. As technology advances, upgrades become available to help reduce costs, energy consumption, and prevent obsolescence. Our Mods & Upgrades Team can assist with system operation, software, controls, and hardware technology to help your clients grow as their needs evolve. MODS AND UPGRADES

  • TrewSort™ High-Throughput Sortation | TREW

    Learn about Trew’s Sliding Shoe Sorter. The TrewSort delivers high-capacity, high accuracy, gentle positive diver sortation of cartons, totes, jiffys, and polybags. Ideal for routing and shipping, TrewSort’s AI-driven self-learning actuator and design ensure reliable, peak performance and easy maintenance for mission-critical operations. Downloads HOME HARDWARE SORTATION TREWSORT TrewSort® TrewSort is a sliding shoe sorter designed for swift and gentle product-diverting handling of a wide range of conveyable items to create high-capacity throughput ideal for e-commerce, retail, warehouse, and parcel operations. Because of its ability to handle a wide variety of products with precision and speed, the technology reduces handling time and labor costs. The gentle handling of varying sizes, shapes, weights, and packaging reduces the risk of item damage and operational disruptions, ensuring your items reach their destination in optimal customer-ready condition. TrewSort™ sortation is designed with these and other major themes in mind. The design leverages years of experience with sortation in warehouse and fulfillment operations and meeting their ever-changing needs and complexity. TrewSort Overview Optimized for Fulfillment Operations, Now and Next - Throughput and Gentle Handling Built-In The Most Approachable, Modular System on the Market – Modularity Maximum Durability Means Maximum Uptime Self-Learning AI Inside Means Accuracy and Reliability Specifications Between frame (BF): 27”, 36” Motor HP: 10 - 60 Speeds: 300 – 600 FPM Product Weight: 0.5 - 75 lbs Product Length: 6” - 62” Minimum Product Height: 0.5” Temperature: 32° – 104°F Off-the-shelf Divert Control Module (DCM) Actuation: Electric Take-Up: Catenary Chain Type: RC100 Easily accessible cable raceway TrewSort® Sliding Shoe Sorter Trew’s Sliding Shoe Sorter is a high speed, positive divert sorter designed to consistently and gently divert cartons, totes, jiffys, polybags, and other product of various sizes and configurations. As a product is diverted, TrewSort’s shoe-face has energy absorption and noise reduction material creates gentle product control and positioning. The flexible design allows for additional diverts to be added post-installation. AI self-learning actuators drastically improves uptime with constant monitoring of divert performance. Robust divert design allows for extended component life.

  • Downloads and Resources | TREW

    Access Trew’s resources tab. Explore our latest news, blogs, downloadable content, find an integrator information, and our integrator portal. HOME RESOURCES Welcome to Trew’s resources. Here, you’ll find information to support your automation material handling needs. Explore our latest news, download cutsheets, connect with a trusted integrator for your next project, or access our integrator portal. News / Blog Click here Downloads Click here Find An Integrator Click here Integrator Portal Click here

  • Conveyor Control for High Speed Merging and Sortation | TREW

    Learn about industry leading PLC based conveyor controls for high-speed sortation, merge solutions, print and apply systems, and seamless OEM equipment integration ensuring efficiency and precision. HOME SOFTWARE PLC CONTROL SYSTEM PLC Control System We provide in-house developed and implemented PLC based material handling conveyor and sortation control systems. Our systems are all PLC controlled, even the highest speed sortation applications can now be solved using this hardened industrial technology. We have 20+ years of experience controlling systems in 1000s of installations. They have been applied to greenfield, brownfield and re-controls, including control of OEM equipment brands including Daifuki, Automotion, Dematic, Rapistan, Honeywell, Intelligrated, FKI Logistics, Matthews, Hytrol and TGW (Fortna), not to mention our own Trew conveyor and sortation technologies. PLC Control System Overview We developed and delivered one of the industry’s first 650 FPM PLC controlled merge, induction and sliding shoe sortation system! Capabilities include PLC control of very high-speed slug / wedge, medium rate sawtooth, zipper / combiner merge solutions, gap optimizers, and high-speed sortation. Our PLC controls solutions deliver machine control, merge, and sortation for a wide range of material handling equipment. Integration of various equipment includes: Motorized Roller Conveyor Systems Case Conveyor Systems Pallet Conveyor Systems Accumulation Conveyor High-Speed Merges High-Speed Shoe Sortation Pop-Up Wheel Sortation Strip-belt Sortation Bomb-Bay Sorters Transfer Cars Print & Apply Systems In Motion Scales Gantry/Cranes Tote Stackers/De-Stackers Truckloaders And more - see our extensive OEM equipment integration experience – see our list here All backed by in-house 24x7 technical support team ready to support you!

  • 24VDC Motorized Roller MDR Conveyor - Conveyor Systems | TREW

    Learn about modular conveyor systems for automated material handling solutions provided by TREW. HOME HARDWARE CONVEYOR We offer a fresh perspective on conventional and motorized roller conveyor systems. Our high-performance, modular AC powered conveyor combines reliability with flexibility, providing a robust solution that adapts to evolving needs. Our motor driven roller (MDR) conveyor includes the industry’s widest range of standard modules with the most flexible and efficient MDR controls architecture available. Our systems feature common rail profiles and accessories designed for seamless integration and a polished finish. This ensures that components fit together seamlessly and create a cohesive, dependable, and efficient conveyor system that enhances your operational workflow. Motorized Roller Click here Belt / Empty Carton Click here Narrow Belt Click here High-Speed >300 FPM Click here MoveIT-Max™ Click here QuickScan Fast & Easy — find recommended replacement parts for conveyor and sortation equipment with our QuickScan feature. QuickScan the QR Code found on our module labels to view recommended replacement parts and User Manuals right on your phone or mobile device. Once you review potential wear and maintenance parts, you can purchase parts directly from our Parts Store.

  • CHAMP WCS - Web UI Warehouse Control System | TREW

    Warehouse automation software empowering operators, maintenance and management to make great decisions through web enabled mobile user interface. Downloads HOME SOFTWARE CHAMP™ CHAMP™ Warehouse Control System Manages real-time material handling automation flow streamlining operations and empowering operators, while providing maintenance and management the visibly to make decisions based on current performance and statistical information. CHAMP WCS puts you in control of your system through a web enabled mobile user interface, and real-time control built with proven standard software components. PLC CHAMP™ WCS HOST PLC PLC Host Interface Real-time Carton Information Download Carton Lane Assignment Table Downloads System Forecast Counts Production Wave Planning Diverted Carton Information Uploads TCP/IP or FTP Ethernet Host Connections PLC Interface Routing Directives Label Information I/O Messages Ethernet Host Connections CHAMP WCS connects Warehouse Management (WMS), ERP and custom host business systems to real-time material handling automation through a high-performance communications broker and carton tracking system. CHAMP is designed with a flexible and proven architecture that has delivered results in a wide range of applications. Dynamic Wave Processing Batch or Real-time Barcode Lookups Store to Door and Route Stop Sortation Container/Carton Tracking Pick and Pass Systems High-Speed Merging High-Speed Sortation Automated Print and Apply Conveyor Flow Control Robotic Cell Control 20+ Years of Experience Integrating 3rd Party OEM Equipment CHAMP WCS removes complexity of typical control system architectures by communicating directly with host system, system I/O and PLCs to eliminate interface points of failure and streamline real-time and historical data handling. Connecting with host software and the most common devices found in warehouses including PLCs, scanners, scales, and printers; CHAMP provides the tools for operations and maintenance to take control of operations without needing separate PLC programming software. System Statistics and Diagnostics I/O Diagnostics and Debugging Historical Reporting Real-time Web-based User Interface Container Tracking and Lookup Graphical System Status and Alarms Why CHAMP™ WCS Based on 20 years of system experience, processes and interfaces are designed hardware agnostic, allowing for integration of Trew and most OEM hardware Extensive OEM equipment integration experience – see our list here Flexibility to be implemented with our or others' PLC based conveyor controls Proven host interface and project methodology reduces project risk Mobile interface allows visibility to production and system health anywhere in the building Can be run on customer VM environment, providing failover, security and overall control Puts real-time operational and maintenance tools in the hands of those that need it

  • Manuals and Software Downloads - Conveyor WES WCS | TREW Hilmot TKO

    Find cut sheets, manuals, software downloads, and videos to help support your TREW Hilmot conveyor and TREW TKO software. HOME SERVICES DOWNLOADS Downloads Here you will find cut sheets , manuals , software downloads, and even videos to help support your conveyor needs. Catalogs Hardware Manuals Control Module Manuals Software Catalogs FULL CATALOG Series 1500 Download (PDF) Series 1500 Accessories - Download (PDF) Series 1500 Supports - Download (PDF) Series K COMING SOON Controls COMING SOON Customer Experience COMING SOON Hardware Manuals HARDWARE Series 1500 Series 1500 MDR IOM Download (PDF) Series K Series K IOM Download (PDF) Narrow Belt Accumulator Narrow Belt Accumulator IM Download (PDF) Full Width Belt Sorter Full Width Belt Sorter Download (PDF) Sorter Divert Download (PDF) MoveIT-Max™ MoveIT-Max™ Gen 1 Manual MoveIT-Max™ Gen 2 Speed Control Manual MoveIT-Max™ Gen 2 Speed Control (with E-Stop) Manual Old gen2 manual is used on sites with no safety (estops). Gen2 with estops is used on sites with safety (estops) Control Module Manuals CONTROLS Auto Control Module Download (PDF) Flex Control Module Download (PDF) Full Control Module Download (PDF) Software SOFTWARE SuperLogic Pro Download (ZIP) SuperLogic Pro Manual - Download (PDF)

  • Sortation - Conveyor Systems | TREW

    Learn about Trew sortation systems – getting item to the right place on time matters. Our sorter applications include facility routing, order consolidation, inventory distribution, workstation balancing, buffering, staging, shipping and more. HOME HARDWARE SORTATION Today’s fast-paced e-commerce and retail fulfillment operations require more than just legacy sortation. They need sortation designed reliability in high-throughput, high-accuracy environments. There are a number of factors that go into selecting the right solution such as the type of items being handled, how items are packaged, product flow to the sorter, method of inducting items to the sorter, ability to take items away from the sorter, not to mention the sorter technology capabilities. When applied correctly, sortation unlocks operational capacity and efficiency, if not it can become a capacity restraint impacting operational flow throughout the entire operation. TrewSort® High-throughput Sliding Shoe Sortation Click here Full Width Belt Mid-Rate Pop-up Wheel Sortation Click here HCATs 30 & 90 Low-Rate Sortation Click here High-Throughput Sortation 100–300 CPM+ TrewSort® Sliding Shoe Sorter Trew’s Sliding Shoe Sorter delivers high-capacity, high accuracy, gentle positive divert sortation of cartons, totes, jiffys, and polybags.  Sliding shoe sorters are used in routing and shipping operations and are typically mission critical for successful operations.  TrewSort’s AI self-learning actuators and inherent design for operations, maintenance, and installation deliver sortation capabilities to keep your systems running reliably at peak performance. Mid-Rate Sortation 45–70 CPM Popup-Wheel Popup-Wheel sorters are used in carton and tote applications for routing flow in a building and low-rate shipping applications. Utilizes identical parts as Belt and MDR conveyor, which reduces the overall spare parts required for a system. Low-Rate Sortation < 45 CPM Motorized Roller Diverts Motorized Roller Diverts are typically part of a motorized roller solution often used in low-rate tote and carton handling application. Right Angle Transfers Right Angle Transfers are typically part of a motorized roller solution transporting totes and cartons, often used in pick-and-pass and workstation areas. Our sortation technologies are designed for high performance, reliability, maintenance, and how operations use them. We understand the best type of sortation systems are accurate, provide gentle handling and do their jobs so you can focus on yours.

  • MoveIT-Max – Material Handling | TREW

    MoveIT-Max™ is a quick to install, quick to re-configure, mobile modular transportation conveyor line that can expand the operational readiness and functionality of a given system. HOME HARDWARE MOVEIT-MAX INFO Installation, Configuration, & Support Material Based on Trew’s popular Series 1500 Motorized Roller, MoveIT-Max™ adds special built-in factory features that simplify and speed installation while providing flexible system layouts featuring transportation and manual sortation. Quick to install, quick to re-configure, mobile modular transportation conveyor. Mix and match MoveIT-Max modules to create applications. Modules are assembled ready for to be wheeled into place and connected. Modules are assembled with folding legs with casters, pre-wired and "connectorized" for quick Module to module connections. MoveIT-Max System Overview This page provides a quick overview of MoveIT-Max and installation quick how-to videos. If you have additional questions please refer to the manual linked at the bottom of this page or contact our support team . Step 1 - Unstacking Shipments The conveyor sections will typically be stacked with their support legs folded beneath them, allowing each section to be safely removed using a fork truck. When picking up a conveyor bed with a Fork Truck, watch out for the junction box located directly underneath, as it sits lower than the conveyor frame and could be damaged. Step 2 - Connecting Beds (Line of Sight) There are two types of beds on the MoveIT-Max called the “Parent” and “Children” beds, usually seen with multiple "children" beds attached to a "parent" bed. The “parent” beds have the main power supply mounted underneath, while the “children’s” beds are connected to a “parent” bed by a control cable. Step 3 - Connecting Beds (Electrically) A total of 7 beds (36 motors) can be powered off a power supply (6 children and 1 parent). Each bed has a female connection on the discharge and a male connection on the infeed inside the rail for the smaller control circuit M12 plug. There is a maximum of 4 beds (18 motors) allowed on a single circuit. Step 4 - Power Supply Connections & Components The main enclosure for the MoveIT-Max is located under each “parent” bed and provides power for the connected “children” beds. Step 5 - Junction Box Jumper Placement The Junction Box enables you to choose which circuit off the DC Bus is powering the conveyor bed. Select between the provided circuits (Circuit 1 and Circuit 2) by inserting the terminal jumper between the rail and desired circuit. Step 6 - Overview of Drive Card LEDs The Drive Card LEDs indicate the MoveIT-Max is fully functioning and help identify and troubleshoot any problems. Step 7 - Operating Instructions (Starting & Stopping) A start/stop switch is located on the corner of each bed. When green, the conveyor is continuously running. To turn the conveyor off, push the green button in, and the light will illuminate red, cutting off the power to the card. Step 8 - Configuring Conveyor Speed Conveyor modules are shipped from the factory preset to specific speeds by module. Speeds of the conveyor beds may or may not need to be adjusted at site. Conveyor speeds can be adjusted using dials on the backside of the H20 Auto conveyor control cards and/or software. DOWNLOADS Please review the manual for complete installation instructions; including module, accessory, guard rail, side cover, etc

  • Material Handling Integration of OEM Equipment | TREW

    20+ years of experience integrating OEMs like Dematic, Intelligrated, Hytrol, Automation, Wynright, TGW, Intralox, SICK, Cognex, Eurosort. Software interfaces with Manhattan, HighJump, jda, Oracle. HOME SOFTWARE OEM EQUIPMENT OEM Equipment Over the last 20+ years we’ve delivered 1000s of installations integrating our controls and software with a wide range of OEM (original equipment manufacturer) equipment. Our extensive experience includes software host integration with the who’s who of Warehouse Management Systems (WMS), as well as other automation suppliers’ conveyor, sortation, ASRS, robotic and technologies. Our experienced team will work with you, to create success while reducing overall complexity and risk. Better yet, our installations are backed by in-house 24x7 technical support to ensure you have help when you need it. We focus on winning together!

  • Full Widith Belt Sorter - Material Handling | TREW

    Case, tote and tray sortation up to 70 cpm in an easy to install and control solution. Downloads HOME HARDWARE SORTATION FULL WIDTH BELT Full Width Belt The Full Width Belt Sorter provides reliable sortation of cartons, totes and trays up to 70 cpm. The sorter is designed with a belted transportation surface and multiple 30° wheeled divert mechanisms that avoid tilting cartons, allowing boxes or trays with open tops to be handled. Full Width Belt Overview Reliable Throughput: Capable of sorting up to 70 cartons per minute. Gentle Handling: Belted transportation surface ensures stability and reduces product damage. Precise Diverting: 30° wheeled divert mechanisms avoid tilting, making it perfect for open-top boxes and trays. Versatile Application: Suitable for various items such as cartons, totes and trays. Up to 120' or 12 sortation locations Currently available at 24", 27" and 30" BF Available above 24" TOB Left or Right Diverts at 30º Multiple sorters can be installed end-to-end to achieve a longer sortation line Up to 70 CPM Sortation (16" average carton) Carton, Totes and Trays 9" x 6" minimum carton size 30" minimum gap Up to 300 fpm Maximum 25lbs/ft or 60lb product Specifications Speed: 150–300 FPM Low noise at the highest throughput Precise control trajectories Modular design – minimal spare parts Proven technology for medium to high throughput 3 to 5 horsepower drive motor helps provide longer and faster belts

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