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  • Divert / Transfer - Material Handling | TREW

    Downloads HOME HARDWARE SORTATION DIVERT / TRANSFER Divert / Transfer The High-Speed Cam Actuated Transfer (HCAT30 and HCAT90) divert modules are designed to enhance the efficiency and precision in your material handling systems. Whether you need to divert products at a 30° angle or a 90° right angle, these modules provide a valuable addition for < 45 CPM sortation applications. HCATs 30 & 90 Overview MDR Technology: Ensures smooth and dependable roller operation, reducing maintenance needs and enhancing system longevity. Precision Cam Mechanism: Provides accurate and controlled lifting of Pop-Up divert wheels, ensuring gentle handling of products. Energy Efficiency: The 24-volt DC power source minimizes energy consumption and operational costs, offering a sustainable solution for material handling. HCAT30 HCAT30 diverter modules provide a 30° angle to move packages and totes to a separate line. The design allows for the divert units to be placed close together in a footprint that fits most package flow applications. It uses 24V DC MDR technology to drive the rollers, belts and lifting motion in an all-electric design, with rates up to 45 products/min. There is no electric actuator or pneumatic cylinder, reducing overall project cost and installation effort. HCAT90 HCAT90 Transfer modules provide a 90° right angle transfer for sortation, distribution, or assembly applications. They are powered by 24VDC, utilizing a total of three MDRs to provide motion of the rollers, belts, and lifting motion. There is no electric actuator or pneumatic cylinder, reducing overall project cost and installation effort. They provide rates of 30–40 products/min and are available in single, double, and triple pick-and-pass configurations for quick installation and integration.

  • Uncommonly Smart Solutions to Help Our Integrators and Clients Thrive | TREW

    Top of Page History Experience Culture TREWpartners Locations HOME ABOUT History About Trew Trew® is a provider of automated material handling solutions for integrators and end users, including Warehouse Execution Systems (WES), Warehouse Control Systems (WCS), PLC-based machine controls, motorized driven roller (MDR) and conventional conveyor, sortation, and services such as conception, engineering, technical support, parts, field service and training. Our staff and broad network of integrator partners work together to enable uncommonly smart solutions scalable to any material handling need. Do What is Right and TREW We have delivered for the who's who in retail and ecommerce; from conveyor solutions to flexible highly automated order fulfillment operations. Our people, collaboration, know-how, continuous improvement, and open communications have been the keys to success. Passion Everyday Win Together Trew was formed in January 2019 and is new to the industry only in name; we have +20 years of operational experience built on the foundation of two innovative and well-known companies, Hilmot and Tech King Operations. We have a deep bench strength of industry veterans leading the way of a youthful mix of talented professionals. Our team believes great results are created by embracing new ways of thinking and combining it with leadership that knows how to deliver. Our people are our greatest asset, we ask them to... Be extraordinary Do the right thing, even when no one else is watching Work fearlessly Own the outcomes Win together So, what does Trew mean? Trew : believe, trust [trü] – Scottish Experience poweredbyTREW Trew is a solutions company that makes great conveyor and sortation hardware that is delivered as part of our automated fulfillment and warehouse solutions. We also sell Trew hardware and services through a network of TREWpartner system integrators. poweredbyTREW refers to technologies developed and manufactured by Trew, and the conveyor system services we provide. Industries Served With 1000s of installations world-wide, in partnership with our integrators, our hardware and software technologies serve retail, warehouse, distribution, manufacturing and ecommerce industries in a range of solutions: Culture Additional Applications Served Audio/Video Distribution Books/Publishing Distribution Tobacco Distribution Express and 3PL Parcel Manufacturing Distribution Reverse Logistics Tire Handling Automotive Beverage Distribution Liquor Distribution Cosmetics Distribution Assembly lines in the electronics industry Postal and Document Handling Production lines for the appliance industry Machine linking in automation TREWpartners – Integrators TREWpartners We are proud to support a network of material handling system integrators covering the Americas; who can apply our products and services to meet client’s goals. We believe integrator, client and Trew all need to win together, and we work to ensure our partners are fully supported before, during and after a system is installed. We collaboratively support client installations, making sure the client is taken care of and our integrator partner has the visibility to collaborate on service requests. We are here to help our partners and their clients be successful. Need help with an automated material handling system? Connect with Trew’s solutions development and service team here – CONNECT WITH TREW Otherwise connect with our integrator support team and they will help you connect with an integrator by clicking here – FIND AN INTEGRATOR Locations Locations Trew Global HQ & Manufacturing 10045 International Blvd West Chester, OH 45246, USA 1-800-571-8739 1-513-214-2663 Trew Innovation & Support Center 5855 Union Center Blvd, Suite 100 Fairfield, OH 45014, USA 1-800-571-8739 1-513-214-2663 11925 W Carmen Ave Milwaukee, WI 53225, USA 1-800-571-8739 1-414-446-4900 Trew Manufacturing & Operations 150 Research Lane, Suite 110 Guelph, ON N1G 4T2, Canada 1-800-571-8739 1-226-770-4551 Trew North® Canadian Operations

  • Material Handling Automation Integration | TREW

    HOME SERVICES Services "Win Together" is our focus, and how we approach relationships with our clients. We believe delivering uncommonly smart solutions takes a collaborative team to listen, understand, ideate, plan, and execute. That starts with listening to you, then sharing our know-how, having open communications, and working together to win together. Our team of experienced industry professionals is committed to delivering whether you need a turnkey solution, solution design, system design, engineering services, installation, resident maintenance, 24x7 technical support, parts, or peak season maintenance assistance. Project Services Click here Support Services Click here CX Portal Click here Parts Store Click here Looking for Solutions Development? Sorting out your operational needs and what automation will fit best? Click here Your account manager and our project managers are committed to being an integral part of your team. Collaboration is key to selecting the most suitable technologies and services to deliver winning solutions. Project Management ADVOCATE Solution Engineering COLLABORATIVE On-Site Engineering VERIFY Installation Services TRUST Trew offers scalable services, working seamlessly as an extension of your team. We focus on winning together!

  • Integrator Portal | Register - Login

    HOME INTEGRATOR PORTAL Integrator Portal We can help you deliver client value by providing essential materials. Materials such as branding guides, software for conveyor and controls, maintenance videos, manuals, and cutsheets can be found here in the Integrator Portal. Login to the Integrator Portal here. If you do not have an account, register by clicking on the registration link below. Then, fill out the form for access to the Integrator Portal. Once approved, you will receive an email with a link to access the portal. Need An Account? Register Here Please fill out the form to request access. Once approved, you will receive an email with a link to access the Integrator Portal. Have An Account? Login Here Questions about logging in? Check out our help document that helps walk you through the process: Non-Microsoft Users For Microsft 365 users - Just use your normal login for your Office 365 account to gain access

  • Automated Material Handing Integration Services | TREW

    Downloads HOME SERVICES PROJECT SERVICES Project Services You expect on-time projects that deliver the promised results. We’ve learned a lot in 20+ years of project implementation.  Having delivered for the who’s who in retail and ecommerce; from conveyor and sortation solutions to flexible order fulfillment operations, we know your success is our success. Our team is staffed with project managers and site leaders who know that collaboration, know-how, structured methods, and open communications are how results get delivered. Project Management Engineering Installation Controls Go-Live Whether it’s a new installation, design adjustment, a retrofit or an emergency repair - our engineering, installation and field service technicians are masters in customer service. Their advanced product training and technical skills ensure your material handling systems are installed, configured, and turned over ready for success. Project Management PRESALES You expect on-time projects that deliver the promised results. Our project management team will work with your team and our organization to make sure we are on the same page and the plans, schedules, and resources are lined up for success. Engineering ENGINEERING Our mechanical, electrical and application engineers possess a strong analytical aptitude, but still care deeply about the minute details that make our team stand apart from other manufacturers. Equal parts creative whiz kids and mathematical masterminds; they are critical thinkers who possess all the skills needed to analyze, evaluate and recommend changes for a winning system. They possess a vast amount of technical knowledge in all areas of material handling including conveyor modules, power and panels, communications and IO, programming and controls. To stay on top of new industry developments, they routinely take part in continuing education. Installation INSTALLATION We know it’s difficult to find and retain skilled, experienced technicians; and it can be challenging to meet schedules. Our internal team of mechanical and electrical expert technicians have decades of material handling experience to tackle projects from small to some of the largest seen in industry. CONTROLS Controls Our controls can be used for all types of project sizes and client's needs. Whether your application uses our MDR controls or system level PLCs, our controls team is ready to help. We are known for being good partners, sharing system design knowledge and feedback on how to best approach control applications. Click Here GO-LIVE Go-Live Our installation team uses a proven approach based on years of experience to help you make sure your go-lives are successful. Our team can provide multiple levels of validation, commissioning and testing including being onsite during and after go-live events.

  • Narrow Belt Accumulation - Material Handling | TREW

    Downloads HOME HARDWARE CONVEYOR NARROW BELT Narrow Belt Live Roller Narrow Belt Live Roller Conveyor is a traditional AC powered design with a narrow belt under the rollers that provides roller drive for transportation or accumulation applications. The accumulation version, Narrow Belt Accumulation (NBA), is a key technology in applications like high-speed merging and process buffering to create high-density singulated flow. Our modern reinvented NBA technology provides the highest levels of throughput, control flexibility, gentle zero pressure product density, durability and reliability and is also available for non-accumulating very high-speed transportation. Narrow Belt Accumulation Overview Trew’s Narrow Belt Conveyor Line takes on industry-wide challenges head-on through its innovation and intentional design. Modern re-engineered design delivers operational confidence, throughput, gently zero pressure product handling and reduced maintenance. Intelligent accumulation conveyor controls are easy to understand and configure enabling gently zero pressure accumulation and high-rate releases to downstream conveyor. Specifications Between frame (BF): 15”, 21”, 27”, 33”, 36” Motor HP: 1, 2, 3, 5 Speeds: 60 – 600 FPM Product Weight: 0.5 - 75 lbs Product Length: 6” - 48” Minimum Product Height: 0.5” Temperature: 32° – 104°F ZC controller factory mounted outside of rail, exhausts to interior Actuation: Pneumatic, 15 PSI typ. Take-Up: Pneumatic Belt Splicing: Welded Same frame profile as Series 1500 MDR Factory installed skew beds available Field Kits Filter Regulator – One needed for every 120' of conveyor Class 2 Power Supply – 120VAC in, 24VDC out, one needed for every 210' of conveyor Interface Module – Compatible with both 24VDC/120VAC signals Brake Module – Solenoidless zone brake module, automatically controlled by narrow belt zone controller Touch Up Skew – 3’ sections to keep product aligned to edge of conveyor Narrow Belt Conveyor - Low Pressure Accumulation Used to buffer containers, balance workflow between processes, or build up queues for merge and sortation systems, Trew’s Narrow Belt Conveyor Line provides high-density pneumatic minimal pressure accumulation with less product damage and fewer jams. The factory-installed zone control provides field selectable accumulation modes and two release options with high visibility diagnostics and error notifications for faster installation, improved maintenance response time, and improved overall operational performance. Narrow Belt Conveyor - Transportation Trew’s Narrow Belt Transportation conveyor allows for a cost effective solution when accumulation is not required. Because the NBT utilizes similar components from the Accumulator, upgrading your transportation unit is seemless. This conveyor line ensures maximized system uptime by taking advantage of industry leading belt retention capabilities. Zone Control Narrow Belt Controller The Narrow Belt Controller provides industry-leading functionality and diagnostic features factory mounted and ready for installation. The pneumatic dual zone controller provides “on conveyor” logic for Standard Singulation, Local Singulation, and Auto-Slug accumulation modes, Slug and Singulation release options, and settings that enable increased efficiency and maximum product density. Each controller provides high-visibility indicators to help maintenance and operations quickly identify accumulation behavior, individual zone health, accumulation network status, and jam conditions. Easy to integrate interface modules allow system-level controls to provide control signals or monitor the status of a zone.

  • Material Handling Support - Conveyor and Software | TREW

    Downloads HOME SERVICES SUPPORT SERVICES Support Services Great experiences are shared, which is why our Customer Experience Team is here to ensure your material handling investments are supported with best-in-class options for 24x7 technical support, parts, training, assessments, and modifications or upgrades. We are here to support you in helping your clients reach their operational goals. Technical Support Parts Technical Resources Assessments Mods & Upgrades Technical Support If your client’s system encounters an outage, it is critical to have immediate access to experienced, trained support engineers to restore their system to full operation. Our in-house 24x7 technical support team is available via phone call, email, or online form. Support is available in two tiers: Basic for operations needing support Monday through Friday, 8AM-5PM Eastern or Total for 24x7 availability. Our support contacts are handled by you, the integrator. With a technical support contract, your clients will have access to the Customer Experience Portal. The portal serves as an incident management system that provides total transparency for incident resolution, documenting all steps taken to resolve issues, ticket escalation, and auto email notifications for when your tickets change status. Better yet, you will have the same access and visibility as your clients. TECH SUPPORT Click Here Parts PARTS The easiest way to help your clients avoid unplanned downtime is to have parts on site to support the system should a failure occur. Not sure which parts are needed or how much your client should stock? We can help you choose the appropriate stocking plan to recommend prior to system go-live to fit your client's budget and maintenance goals. Supporting your client's installed system? If you know what you need, you can visit our online store to order parts. Not sure what is needed? We have experienced parts specialists available to help, just give us a call. Click Here Technical Resources Learning how to safely operate, maintain, and troubleshoot a material handling system is important for your client's success. We provide a combination of manuals and hands-on training videos with system turnover exclusively located on our customer experience portal. Looking for specifications and available product configurations? See our product catalogs to help you select options to fit your client's needs. DOWNLOADS Click Here Assessments Systems will naturally age and endure wear and tear, making it increasingly challenging to operate them reliably while maintaining a predictable budget. Regular assessments are valuable resource planning and downtime avoidance tools. Our experienced assessors will work alongside your team to conduct a comprehensive examination of all critical system components and will deliver a preliminary finding report (with your letterhead) prior to leaving the site. We will follow up with a thorough assessment report to help you with lifecycle and maintenance planning for your client. ASSESSMENTS Modifications & Upgrades One thing we know for certain is that business changes. As operational objectives and strategies evolve, modifications will be needed for the material handling system to address new challenges. As technology advances, upgrades become available to help reduce costs, energy consumption, and prevent obsolescence. Our Mods & Upgrades Team can assist with system operation, software, controls, and hardware technology to help your clients grow as their needs evolve. MODS AND UPGRADES

  • MoveIT-Max – Material Handling | TREW

    HOME HARDWARE MOVEIT-MAX INFO Installation, Configuration, & Support Material Based on Trew’s popular Series 1500 Motorized Roller, MoveIT-Max™ adds special built-in factory features that simplify and speed installation while providing flexible system layouts featuring transportation and manual sortation. Quick to install, quick to re-configure, mobile modular transportation conveyor. Mix and match MoveIT-Max modules to create applications. Modules are assembled ready for to be wheeled into place and connected. Modules are assembled with folding legs with casters, pre-wired and "connectorized" for quick Module to module connections. MoveIT-Max System Overview This page provides a quick overview of MoveIT-Max and installation quick how-to videos. If you have additional questions please refer to the manual linked at the bottom of this page or contact our support team . Step 1 - Unstacking Shipments The conveyor sections will typically be stacked with their support legs folded beneath them, allowing each section to be safely removed using a fork truck. When picking up a conveyor bed with a Fork Truck, watch out for the junction box located directly underneath, as it sits lower than the conveyor frame and could be damaged. Step 2 - Connecting Beds (Line of Sight) There are two types of beds on the MoveIT-Max called the “Parent” and “Children” beds, usually seen with multiple "children" beds attached to a "parent" bed. The “parent” beds have the main power supply mounted underneath, while the “children’s” beds are connected to a “parent” bed by a control cable. Step 3 - Connecting Beds (Electrically) A total of 7 beds (36 motors) can be powered off a power supply (6 children and 1 parent). Each bed has a female connection on the discharge and a male connection on the infeed inside the rail for the smaller control circuit M12 plug. There is a maximum of 4 beds (18 motors) allowed on a single circuit. Step 4 - Power Supply Connections & Components The main enclosure for the MoveIT-Max is located under each “parent” bed and provides power for the connected “children” beds. Step 5 - Junction Box Jumper Placement The Junction Box enables you to choose which circuit off the DC Bus is powering the conveyor bed. Select between the provided circuits (Circuit 1 and Circuit 2) by inserting the terminal jumper between the rail and desired circuit. Step 6 - Overview of Drive Card LEDs The Drive Card LEDs indicate the MoveIT-Max is fully functioning and help identify and troubleshoot any problems. Step 7 - Operating Instructions (Starting & Stopping) A start/stop switch is located on the corner of each bed. When green, the conveyor is continuously running. To turn the conveyor off, push the green button in, and the light will illuminate red, cutting off the power to the card. Step 8 - Configuring Conveyor Speed Conveyor modules are shipped from the factory preset to specific speeds by module. Speeds of the conveyor beds may or may not need to be adjusted at site. Conveyor speeds can be adjusted using dials on the backside of the H20 Auto conveyor control cards and/or software. DOWNLOADS Please review the manual for complete installation instructions; including module, accessory, guard rail, side cover, etc

  • 24VDC Motorized Roller MDR Conveyor - Conveyor Systems | TREW

    HOME HARDWARE CONVEYOR We offer a fresh perspective on conventional and motorized roller conveyor systems. Our high-performance, modular AC powered conveyor combines reliability with flexibility, providing a robust solution that adapts to evolving needs. Our motor driven roller (MDR) conveyor includes the industry’s widest range of standard modules with the most flexible and efficient MDR controls architecture available. Our systems feature common rail profiles and accessories designed for seamless integration and a polished finish. This ensures that components fit together seamlessly and create a cohesive, dependable, and efficient conveyor system that enhances your operational workflow. Motorized Roller Click here Belt / Empty Carton Click here Narrow Belt Click here High-Speed >300 FPM Click here MoveIT-Max™ Click here QuickScan Fast & Easy — find recommended replacement parts for conveyor and sortation equipment with our QuickScan feature. QuickScan the QR Code found on our module labels to view recommended replacement parts and User Manuals right on your phone or mobile device. Once you review potential wear and maintenance parts, you can purchase parts directly from our Parts Store.

  • Manuals and Software Downloads - Conveyor WES WCS | TREW Hilmot TKO

    HOME SERVICES DOWNLOADS Downloads Here you will find cut sheets , manuals , software downloads, and even videos to help support your conveyor needs. Catalogs Hardware Manuals Control Module Manuals Software Catalogs FULL CATALOG Series 1500 Download (PDF) Series 1500 Accessories - Download (PDF) Series 1500 Supports - Download (PDF) Series K COMING SOON Controls COMING SOON Customer Experience COMING SOON Hardware Manuals HARDWARE Series 1500 Series 1500 MDR IOM Download (PDF) Series K Series K IOM Download (PDF) Narrow Belt Accumulator Narrow Belt Accumulator IM Download (PDF) Full Width Belt Sorter Full Width Belt Sorter Download (PDF) Sorter Divert Download (PDF) MoveIT-Max™ MoveIT-Max™ Gen 1 Manual MoveIT-Max™ Gen 2 Speed Control Manual MoveIT-Max™ Gen 2 Speed Control (with E-Stop) Manual Old gen2 manual is used on sites with no safety (estops). Gen2 with estops is used on sites with safety (estops) Control Module Manuals CONTROLS Auto Control Module Download (PDF) Flex Control Module Download (PDF) Full Control Module Download (PDF) Software SOFTWARE SuperLogic Pro Download (ZIP) SuperLogic Pro Manual - Download (PDF)

  • MoveIT-Max – Material Handling | TREW

    Downloads HOME HARDWARE CONVEYOR MOVEIT-MAX MoveIT-Max™ MoveIT-Max™ is a quick to install, quick to re-configure, mobile modular transportation or accumulation conveyor line that can expand the operational readiness and functionality of a given system. Based on Trew’s popular Series 1500 Motorized Roller, MoveIT-Max™ adds special built-in factory features that simplify and speed installation while providing flexible system layouts. Wheeled leg supports for mobility Quick section connects allow for rapidly assemble, disassemble, and re-assemble 24VDC motors provide quiet reliable operation Electrically pre-wired and connectorized for easy installation MoveIT-Max System Overview Featured conveyor includes: Intermediates 30º, 45º and 90º Curves S-Curves Personnel Gates Left and Right Hand Skews Herringbone Incline Chute MoveIT-Max™ - Features Used for transportation, accumulation and manual sortation applications Wheeled leg supports for mobility Section quick connects allow rapidly assemble, disassemble, and re-assemble 24VDC motors provide quiet reliable operation Electrically pre-wired and connectorized for easy installation Specifications: Capacity: 30 lbs. / ft Speed: 131 FPM (45-175) Height: 32" Top of Roller Supports: Attached, 6" locking wheel Motors: 24VDC Powered Rollers Power: 1 Parent + 7 Child Beds per 120VAC, 30A Power Drop 48" BF Intermediates: 120", 60", 30", 24" / 120" Accumulating Curve: 90º Skew Right / Left Hand Herringbone Gravity: 120” 36" BF Intermediates: 120", 96”, 60", 36”, 30” Inclines & Declines Curves: 30º, 45º, 60º, 90º Skew Right / Left Hand Herringbone 30º Spur MoveIT-Max™ - Modules

  • Downloads and Resources | TREW

    HOME RESOURCES Welcome to Trew’s resources. Here, you’ll find information to support your automation material handling needs. Explore our latest news, download cutsheets, connect with a trusted integrator for your next project, or access our integrator portal. News / Blog Click here Downloads Click here Find An Integrator Click here Integrator Portal Click here

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