Find cut sheets, manuals, software downloads, and videos to help support your TREW Hilmot conveyor and TREW TKO software. HOME SERVICES DOWNLOADS Downloads Here you will find cut sheets , manuals , software downloads, and even videos to help support your conveyor needs. Catalogs Hardware Manuals Control Module Manuals Software Catalogs FULL CATALOG Series 1500 Download (PDF) Series 1500 Accessories - Download (PDF) Series 1500 Supports - Download (PDF) Series K COMING SOON Controls COMING SOON Customer Experience COMING SOON Hardware Manuals HARDWARE Series 1500 Series 1500 MDR IOM Download (PDF) Series K Series K IOM Download (PDF) Narrow Belt Accumulator Narrow Belt Accumulator IM Download (PDF) Full Width Belt Sorter Full Width Belt Sorter Download (PDF) Sorter Divert Download (PDF) MoveIT-Max™ MoveIT-Max™ Gen 1 Manual MoveIT-Max™ Gen 2 Speed Control Manual MoveIT-Max™ Gen 2 Speed Control (with E-Stop) Manual Old gen2 manual is used on sites with no safety (estops). Gen2 with estops is used on sites with safety (estops) Control Module Manuals CONTROLS Auto Control Module Download (PDF) Flex Control Module Download (PDF) Full Control Module Download (PDF) Software SOFTWARE SuperLogic Pro Download (ZIP) SuperLogic Pro Manual - Download (PDF)

Learn about Trew’s high-speed conveyor systems desinged for maximum efficiency and productivity. Our conveyors ensure smooth operations and reduced downtime. Downloads HOME HARDWARE CONVEYOR HIGH-SPEED High-Speed High-Speed conveyor operates at speeds higher than motor drive roller (MDR) and conventional conveyor can, typically well in excess of 300 FPM. These technologies AC powered and are most often applied in mid-rate to high-speed merging applications to create a high-capacity product flow for sortation. Our High-Speed Belt, V-Belt, Skew, and Gaping technologies are modern robust designs focused on reliable gentle product handling, flow and throughput, reliability as reduced spart parts and ease of maintenance to keep critical subsystems in a building up and running day in and day out, doing what they need to do. High-Speed Conveyor Overview High-Speed Belt, V-Belt, Skew, and Gaping technologies handles totes, cartons, parcels, and more Standard modules, components and accessories Common spare parts across product lines 300 – 600 FPM High-Speed Belt 60 – 700 FPM V-Belt Spurs, Skews, and Curves 60 – 600 FPM Meter Belts Brake Meter Belt Conveyor Brake Meter Belt provides features and options that create and optimize gaps for cartons, totes, polybags, and jiffies, within merge and sortation systems. Different gap ratios and performance options allow the system to minimize gap and gap variance while maintaining product orientation which maximizes system throughput. All Meter Belts are shipped with belting included, reducing installation time. A lot of these components are used in our Belt BOR, BOS, and ECC product lines, commonly reusing spare parts. High-Speed Belt Merge Conveyor High Speed Belt Merge provides superior product handling and control through use of belted roller conveyor. Merge is designed to handle a variety of products, such as cartons, totes, polybags, and jiffys. Product specific belts can selected to maintain product orientation through merges at various speeds. Banded return rollers help dampen vibration and reduce noise. Belt guides are present on either side of the unit in order to maintain belt tracking and reduce product friction over the spur transition. This unit shares components from other Series K products, which reduces unique spare parts required. Slug Belt Conveyor High Speed Slug Belt provides superior product handling and unit durability as it is designed to handle sharp ramp ups and slowdowns to build a slug of perfectly spaced, various products by using a high-performance motor and VFD. The intermediate sections are constructed as belt on roller, allowing for lower power consumption and quick. The belt used is identical to that found on our traditional belt conveyor inclines and declines to reduce the total parts needed to maintain a system. Gap Optimizer Gap Optimizers are commonly found as part of a sortation sub-system and is required to speed up and slow down sharply. They utilize a high-performance motor along with the mechanical base of a brake meter belt to perfectly gap a wide variety of product as it is fed onto a sorter. Different gap ratios and unit length options allow for the unit to be designed and applied optimally for specific situations and product mixes. Knife edge end pulleys ensure that the intended gap is maintained through the transition from unit to unit. V-Belt Conveyor Dependable, easy-to-maintain high-speed live roller curves, junctions, spurs, and skews for the highest capacity systems in the market perform at levels well beyond what traditional motor-driven roller designs are capable of. Designs focus on quality of product handling using true tapered curves, tight roller centers, and ease of maintenance with easy-access V-belt pressure and tensioning devices.

Learn about industry leading PLC based conveyor controls for high-speed sortation, merge solutions, print and apply systems, and seamless OEM equipment integration ensuring efficiency and precision. HOME SOFTWARE PLC CONTROL SYSTEM PLC Control System We provide in-house developed and implemented PLC based material handling conveyor and sortation control systems. Our systems are all PLC controlled, even the highest speed sortation applications can now be solved using this hardened industrial technology. We have 20+ years of experience controlling systems in 1000s of installations. They have been applied to greenfield, brownfield and re-controls, including control of OEM equipment brands including Daifuki, Automotion, Dematic, Rapistan, Honeywell, Intelligrated, FKI Logistics, Matthews, Hytrol and TGW (Fortna), not to mention our own Trew conveyor and sortation technologies. PLC Control System Overview We developed and delivered one of the industry’s first 650 FPM PLC controlled merge, induction and sliding shoe sortation system! Capabilities include PLC control of very high-speed slug / wedge, medium rate sawtooth, zipper / combiner merge solutions, gap optimizers, and high-speed sortation. Our PLC controls solutions deliver machine control, merge, and sortation for a wide range of material handling equipment. Integration of various equipment includes: Motorized Roller Conveyor Systems Case Conveyor Systems Pallet Conveyor Systems Accumulation Conveyor High-Speed Merges High-Speed Shoe Sortation Pop-Up Wheel Sortation Strip-belt Sortation Bomb-Bay Sorters Transfer Cars Print & Apply Systems In Motion Scales Gantry/Cranes Tote Stackers/De-Stackers Truckloaders And more - see our extensive OEM equipment integration experience – see our list here All backed by in-house 24x7 technical support team ready to support you!

Case, tote and tray sortation up to 70 cpm in an easy to install and control solution. Downloads HOME HARDWARE SORTATION FULL WIDTH BELT Full Width Belt The Full Width Belt Sorter provides reliable sortation of cartons, totes and trays up to 70 cpm. The sorter is designed with a belted transportation surface and multiple 30° wheeled divert mechanisms that avoid tilting cartons, allowing boxes or trays with open tops to be handled. Full Width Belt Overview Reliable Throughput: Capable of sorting up to 70 cartons per minute. Gentle Handling: Belted transportation surface ensures stability and reduces product damage. Precise Diverting: 30° wheeled divert mechanisms avoid tilting, making it perfect for open-top boxes and trays. Versatile Application: Suitable for various items such as cartons, totes and trays. Up to 120' or 12 sortation locations Currently available at 24", 27" and 30" BF Available above 24" TOB Left or Right Diverts at 30º Multiple sorters can be installed end-to-end to achieve a longer sortation line Up to 70 CPM Sortation (16" average carton) Carton, Totes and Trays 9" x 6" minimum carton size 30" minimum gap Up to 300 fpm Maximum 25lbs/ft or 60lb product Specifications Speed: 150–300 FPM Low noise at the highest throughput Precise control trajectories Modular design – minimal spare parts Proven technology for medium to high throughput 3 to 5 horsepower drive motor helps provide longer and faster belts

MoveIT-Max™ is a quick to install, quick to re-configure, mobile modular transportation conveyor line that can expand the operational readiness and functionality of a given system. Downloads HOME HARDWARE CONVEYOR MOVEIT-MAX MoveIT-Max™ MoveIT-Max™ is a quick to install, quick to re-configure, mobile modular transportation or accumulation conveyor line that can expand the operational readiness and functionality of a given system. Based on Trew’s popular Series 1500 Motorized Roller, MoveIT-Max™ adds special built-in factory features that simplify and speed installation while providing flexible system layouts. Wheeled leg supports for mobility Quick section connects allow for rapidly assemble, disassemble, and re-assemble 24VDC motors provide quiet reliable operation Electrically pre-wired and connectorized for easy installation MoveIT-Max System Overview Featured conveyor includes: Intermediates 30º, 45º and 90º Curves S-Curves Personnel Gates Left and Right Hand Skews Herringbone Incline Chute MoveIT-Max™ - Features Used for transportation, accumulation and manual sortation applications Wheeled leg supports for mobility Section quick connects allow rapidly assemble, disassemble, and re-assemble 24VDC motors provide quiet reliable operation Electrically pre-wired and connectorized for easy installation Specifications: Capacity: 30 lbs. / ft Speed: 131 FPM (45-175) Height: 32" Top of Roller Supports: Attached, 6" locking wheel Motors: 24VDC Powered Rollers Power: 1 Parent + 7 Child Beds per 120VAC, 30A Power Drop 48" BF Intermediates: 120", 60", 30", 24" / 120" Accumulating Curve: 90º Skew Right / Left Hand Herringbone Gravity: 120” 36" BF Intermediates: 120", 96”, 60", 36”, 30” Inclines & Declines Curves: 30º, 45º, 60º, 90º Skew Right / Left Hand Herringbone 30º Spur MoveIT-Max™ - Modules

Live 24x7 Technical Support and Online Parts Store for TREW conveyor & software, helping keep systems running at peak efficiency. HOME TECH SUPPORT If you need to talk to a Customer Experience agent for any Support function, please call our Support hotline. Support Hotline: +1-800-571-8739 24x7 Technical Support If you have a critical/downtime situation, please call and speak with a technical support representative for the fastest response times. Email our support team for non-urgent reques ts. We'll respond within a business day. Access our CX Portal to view all inquiries for your site and/or organization. Support Portal: cx.trewautomation.com Email: support@trewa utomation.com Parts For assistance with part identification, order inquiries, shipping information, or more parts requests, please email us. Please send in a photo of the bed tag to assist with part identification. Online Parts Store: trewsto re.com Email: parts@trewautomation.com Warranty Claims / Returns To make a warranty claim, please rev iew our return policy and fill out an RMA Form. RMA Form & Return Policy: trewstore.com/returnpolicy Email - Warranty Term(s) Ques tions: parts@trewautomation.com Field Service For onsite service, please call our hotline or email our Field Service team. Email: service@trewautomation.com Need Something Else? Need Something Else For all other inquiries, or if you are unsure who to contact, please reach out to your sales representative or email info@trewautomation.com, or complete this form: Add Fill Form Here?

Streamline fulfillment automation with SmartMoves Warehouse Execution (WES) and CHAMP Warehouse Control (WCS) to help your clients manage and optimize fulfillment automation. HOME SOFTWARE Trew® provides software and controls solutions for the warehouse, distribution, manufacturing and retail environments to orchestrate flow for reliable and productive operations. Ecommerce Fulfillment Retail Distribution Liquor Distribution Pharmaceutical Manufacturing Distribution Express and 3PL Parcel Electronics Equipment Manufacturers Publishing CHAMP™ Warehouse Control System Click here PLC Control System Click here OEM Equipment Experience Click here Looking for Warehouse Execution Solutions? Click here to learn more about SmartMoves-WX® WES and Trew solutions Click here Trew offers a range of software capabilities that include warehouse execution (WES), warehouse control (WCS), and conveyor control (CCS) systems. Our software has been delivered in 1000’s of installations working with both clients and integrations. We know successful implementations rely on collaboration and a winning together approach combined with proven process and technology. Our approach keeps you up front and center as we develop, deliver, and support your systems. We know how to work as an extension of your team and focus on winning together! Key Benefits 20 years of solution know-how and experience integrating OEM automation equipment Customer centric tailored solutions built out of standard modular software Proven collaborative software delivery process working clients Backed by 24x7 in-house professional technical support staff

Discover new installation, retrofits or emergency repair – our engineering, installation and field service teams are masters in customer service. Downloads HOME SERVICES PROJECT SERVICES Project Services You expect on-time projects that deliver the promised results. We’ve learned a lot in 20+ years of project implementation.  Having delivered for the who’s who in retail and ecommerce; from conveyor and sortation solutions to flexible order fulfillment operations, we know your success is our success. Our team is staffed with project managers and site leaders who know that collaboration, know-how, structured methods, and open communications are how results get delivered. Project Management Engineering Installation Controls Go-Live Whether it’s a new installation, design adjustment, a retrofit or an emergency repair - our engineering, installation and field service technicians are masters in customer service. Their advanced product training and technical skills ensure your material handling systems are installed, configured, and turned over ready for success. Project Management PRESALES You expect on-time projects that deliver the promised results. Our project management team will work with your team and our organization to make sure we are on the same page and the plans, schedules, and resources are lined up for success. Engineering ENGINEERING Our mechanical, electrical and application engineers possess a strong analytical aptitude, but still care deeply about the minute details that make our team stand apart from other manufacturers. Equal parts creative whiz kids and mathematical masterminds; they are critical thinkers who possess all the skills needed to analyze, evaluate and recommend changes for a winning system. They possess a vast amount of technical knowledge in all areas of material handling including conveyor modules, power and panels, communications and IO, programming and controls. To stay on top of new industry developments, they routinely take part in continuing education. Installation INSTALLATION We know it’s difficult to find and retain skilled, experienced technicians; and it can be challenging to meet schedules. Our internal team of mechanical and electrical expert technicians have decades of material handling experience to tackle projects from small to some of the largest seen in industry. CONTROLS Controls Our controls can be used for all types of project sizes and client's needs. Whether your application uses our MDR controls or system level PLCs, our controls team is ready to help. We are known for being good partners, sharing system design knowledge and feedback on how to best approach control applications. Click Here GO-LIVE Go-Live Our installation team uses a proven approach based on years of experience to help you make sure your go-lives are successful. Our team can provide multiple levels of validation, commissioning and testing including being onsite during and after go-live events.

Flexible high performance Warehouse Controls Systems (WCS), Conveyor Control, Conveyor Systems, 24VDC Motorized Roller Conveyor and Services from TREW. CLICK HERE CONVEYOR & SORTATION IN ACTION Who is Trew? Trew is a vertically integrated solutions provider that works directly with clients or through a network of integrators. Our brands have been delivering conveyor and sortation systems for startups to top retail, ecommerce, and warehousing clients for 20+ years. We develop, manufacture, and integrate innovative and reliable material handling technologies. Our Approach? We combine talented people, process, and technology to deliver results with the goal to earn your trust and partnership. What’s poweredbyTREW? Trew is a solutions company that makes great conveyor and sortation hardware that is delivered as part of our automated fulfillment and warehouse solutions. We also sell Trew hardware and services through a network of system integrators. poweredbyTREW refers to technologies developed and manufactured by Trew, and the conveyor system services we provide. Explore this site to learn more. Conveyor Systems Modular case/package system that spans conventional high-throughput to flexible motorized roller conveyors. Click here Sortation Accurate and reliable sortation from high-rate sliding shoe to 90º transfers. Click here Warehouse & Conveyor Control Systems Dependable Trew developed and implemented CHAMP™ WCS and PLC-based Conveyor Controls. Click here Trew Solutions Looking for Warehouse Execution Software (WES), robotics, ASRS, etc. fulfillment and warehouse fulfillment automation? Click here Engineering Our experts are ready to help with system design and layout, collaborating on innovative ways to solve the hardest jobs. Click here Installation Our experienced installation team install our equipment and can even help integrators with a complete turnkey system. Click here Customer Support From 24x7 technical support to field service, our support services help keep you up to speed. Click here Parts Our online parts store provides access to 1000s of parts for both clients and integrators. Click here Why Trew? Winning Together. Successful business gets done when trusted partners work together to win together; we ask our team members to be extraordinary, do the right thing even when no one is watching, work fearlessly, and own the outcome so you and Trew win together. People Relationship Loyalty

Access Trew’s resources tab. Explore our latest news, blogs, downloadable content, find an integrator information, and our integrator portal. HOME RESOURCES Welcome to Trew’s resources. Here, you’ll find information to support your automation material handling needs. Explore our latest news, download cutsheets, connect with a trusted integrator for your next project, or access our integrator portal. News / Blog Click here Downloads Click here Find An Integrator Click here Integrator Portal Click here

Learn about Trew’s Sliding Shoe Sorter. The TrewSort delivers high-capacity, high accuracy, gentle positive diver sortation of cartons, totes, jiffys, and polybags. Ideal for routing and shipping, TrewSort’s AI-driven self-learning actuator and design ensure reliable, peak performance and easy maintenance for mission-critical operations. Downloads HOME HARDWARE SORTATION TREWSORT TrewSort® TrewSort is a sliding shoe sorter designed for swift and gentle product-diverting handling of a wide range of conveyable items to create high-capacity throughput ideal for e-commerce, retail, warehouse, and parcel operations. Because of its ability to handle a wide variety of products with precision and speed, the technology reduces handling time and labor costs. The gentle handling of varying sizes, shapes, weights, and packaging reduces the risk of item damage and operational disruptions, ensuring your items reach their destination in optimal customer-ready condition. TrewSort™ sortation is designed with these and other major themes in mind. The design leverages years of experience with sortation in warehouse and fulfillment operations and meeting their ever-changing needs and complexity. TrewSort Overview Optimized for Fulfillment Operations, Now and Next - Throughput and Gentle Handling Built-In The Most Approachable, Modular System on the Market – Modularity Maximum Durability Means Maximum Uptime Self-Learning AI Inside Means Accuracy and Reliability Specifications Between frame (BF): 27”, 36” Motor HP: 10 - 60 Speeds: 300 – 600 FPM Product Weight: 0.5 - 75 lbs Product Length: 6” - 62” Minimum Product Height: 0.5” Temperature: 32° – 104°F Off-the-shelf Divert Control Module (DCM) Actuation: Electric Take-Up: Catenary Chain Type: RC100 Easily accessible cable raceway TrewSort® Sliding Shoe Sorter Trew’s Sliding Shoe Sorter is a high speed, positive divert sorter designed to consistently and gently divert cartons, totes, jiffys, polybags, and other product of various sizes and configurations. As a product is diverted, TrewSort’s shoe-face has energy absorption and noise reduction material creates gentle product control and positioning. The flexible design allows for additional diverts to be added post-installation. AI self-learning actuators drastically improves uptime with constant monitoring of divert performance. Robust divert design allows for extended component life.

Used to buffer containers, balance workflow between processes, or build up queues for merge and sortation systems, Trew’s Narrow Belt Accumulation provides high-density pneumatic minimal pressure accumulation with less product damage and fewer jams. Downloads HOME HARDWARE CONVEYOR NARROW BELT Narrow Belt Live Roller Narrow Belt Live Roller Conveyor is a traditional AC powered design with a narrow belt under the rollers that provides roller drive for transportation or accumulation applications. The accumulation version, Narrow Belt Accumulation (NBA), is a key technology in applications like high-speed merging and process buffering to create high-density singulated flow. Our modern reinvented NBA technology provides the highest levels of throughput, control flexibility, gentle zero pressure product density, durability and reliability and is also available for non-accumulating very high-speed transportation. Narrow Belt Accumulation Overview Trew’s Narrow Belt Conveyor Line takes on industry-wide challenges head-on through its innovation and intentional design. Modern re-engineered design delivers operational confidence, throughput, gently zero pressure product handling and reduced maintenance. Intelligent accumulation conveyor controls are easy to understand and configure enabling gently zero pressure accumulation and high-rate releases to downstream conveyor. Specifications Between frame (BF): 15”, 21”, 27”, 33”, 36” Motor HP: 1, 2, 3, 5 Speeds: 60 – 600 FPM Product Weight: 0.5 - 75 lbs Product Length: 6” - 48” Minimum Product Height: 0.5” Temperature: 32° – 104°F ZC controller factory mounted outside of rail, exhausts to interior Actuation: Pneumatic, 15 PSI typ. Take-Up: Pneumatic Belt Splicing: Welded Same frame profile as Series 1500 MDR Factory installed skew beds available Field Kits Filter Regulator – One needed for every 120' of conveyor Class 2 Power Supply – 120VAC in, 24VDC out, one needed for every 210' of conveyor Interface Module – Compatible with both 24VDC/120VAC signals Brake Module – Solenoidless zone brake module, automatically controlled by narrow belt zone controller Touch Up Skew – 3’ sections to keep product aligned to edge of conveyor Narrow Belt Conveyor - Low Pressure Accumulation Used to buffer containers, balance workflow between processes, or build up queues for merge and sortation systems, Trew’s Narrow Belt Conveyor Line provides high-density pneumatic minimal pressure accumulation with less product damage and fewer jams. The factory-installed zone control provides field selectable accumulation modes and two release options with high visibility diagnostics and error notifications for faster installation, improved maintenance response time, and improved overall operational performance. Narrow Belt Conveyor - Transportation Trew’s Narrow Belt Transportation conveyor allows for a cost effective solution when accumulation is not required. Because the NBT utilizes similar components from the Accumulator, upgrading your transportation unit is seemless. This conveyor line ensures maximized system uptime by taking advantage of industry leading belt retention capabilities. Zone Control Narrow Belt Controller The Narrow Belt Controller provides industry-leading functionality and diagnostic features factory mounted and ready for installation. The pneumatic dual zone controller provides “on conveyor” logic for Standard Singulation, Local Singulation, and Auto-Slug accumulation modes, Slug and Singulation release options, and settings that enable increased efficiency and maximum product density. Each controller provides high-visibility indicators to help maintenance and operations quickly identify accumulation behavior, individual zone health, accumulation network status, and jam conditions. Easy to integrate interface modules allow system-level controls to provide control signals or monitor the status of a zone.