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  • Warehouse Controls Systems - Conveyor and Sortation Systems | TREW

    Flexible high performance Warehouse Controls Systems (WCS), Conveyor Control, Conveyor Systems, 24VDC Motorized Roller Conveyor and Services from TREW. CLICK HERE CONVEYOR & SORTATION IN ACTION Who is Trew? Trew is a vertically integrated solutions provider that works directly with clients or through a network of integrators. Our brands have been delivering conveyor and sortation systems for startups to top retail, ecommerce, and warehousing clients for 20+ years. We develop, manufacture, and integrate innovative and reliable material handling technologies. Our Approach? We combine talented people, process, and technology to deliver results with the goal to earn your trust and partnership. What’s poweredbyTREW? Trew is a solutions company that makes great conveyor and sortation hardware that is delivered as part of our automated fulfillment and warehouse solutions. We also sell Trew hardware and services through a network of system integrators. poweredbyTREW refers to technologies developed and manufactured by Trew, and the conveyor system services we provide. Explore this site to learn more. Conveyor Systems Modular case/package system that spans conventional high-throughput to flexible motorized roller conveyors. Click here Sortation Accurate and reliable sortation from high-rate sliding shoe to 90º transfers. Click here Warehouse & Conveyor Control Systems Dependable Trew developed and implemented CHAMP™ WCS and PLC-based Conveyor Controls. Click here Trew Solutions Looking for Warehouse Execution Software (WES), robotics, ASRS, etc. fulfillment and warehouse fulfillment automation? Click here Engineering Our experts are ready to help with system design and layout, collaborating on innovative ways to solve the hardest jobs. Click here Installation Our experienced installation team install our equipment and can even help integrators with a complete turnkey system. Click here Customer Support From 24x7 technical support to field service, our support services help keep you up to speed. Click here Parts Our online parts store provides access to 1000s of parts for both clients and integrators. Click here Why Trew? Winning Together. Successful business gets done when trusted partners work together to win together; we ask our team members to be extraordinary, do the right thing even when no one is watching, work fearlessly, and own the outcome so you and Trew win together. People Relationship Loyalty

  • Automated Material Handing Integration Services | TREW

    Discover new installation, retrofits or emergency repair – our engineering, installation and field service teams are masters in customer service. Downloads HOME SERVICES PROJECT SERVICES Project Services You expect on-time projects that deliver the promised results. We’ve learned a lot in 20+ years of project implementation.  Having delivered for the who’s who in retail and ecommerce; from conveyor and sortation solutions to flexible order fulfillment operations, we know your success is our success. Our team is staffed with project managers and site leaders who know that collaboration, know-how, structured methods, and open communications are how results get delivered. Project Management Engineering Installation Controls Go-Live Whether it’s a new installation, design adjustment, a retrofit or an emergency repair - our engineering, installation and field service technicians are masters in customer service. Their advanced product training and technical skills ensure your material handling systems are installed, configured, and turned over ready for success. Project Management PRESALES You expect on-time projects that deliver the promised results. Our project management team will work with your team and our organization to make sure we are on the same page and the plans, schedules, and resources are lined up for success. Engineering ENGINEERING Our mechanical, electrical and application engineers possess a strong analytical aptitude, but still care deeply about the minute details that make our team stand apart from other manufacturers. Equal parts creative whiz kids and mathematical masterminds; they are critical thinkers who possess all the skills needed to analyze, evaluate and recommend changes for a winning system. They possess a vast amount of technical knowledge in all areas of material handling including conveyor modules, power and panels, communications and IO, programming and controls. To stay on top of new industry developments, they routinely take part in continuing education. Installation INSTALLATION We know it’s difficult to find and retain skilled, experienced technicians; and it can be challenging to meet schedules. Our internal team of mechanical and electrical expert technicians have decades of material handling experience to tackle projects from small to some of the largest seen in industry. CONTROLS Controls Our controls can be used for all types of project sizes and client's needs. Whether your application uses our MDR controls or system level PLCs, our controls team is ready to help. We are known for being good partners, sharing system design knowledge and feedback on how to best approach control applications. Click Here GO-LIVE Go-Live Our installation team uses a proven approach based on years of experience to help you make sure your go-lives are successful. Our team can provide multiple levels of validation, commissioning and testing including being onsite during and after go-live events.

  • Full Widith Belt Sorter - Material Handling | TREW

    Case, tote and tray sortation up to 70 cpm in an easy to install and control solution. Downloads HOME HARDWARE SORTATION FULL WIDTH BELT Full Width Belt The Full Width Belt Sorter provides reliable sortation of cartons, totes and trays up to 70 cpm. The sorter is designed with a belted transportation surface and multiple 30° wheeled divert mechanisms that avoid tilting cartons, allowing boxes or trays with open tops to be handled. Full Width Belt Overview Reliable Throughput: Capable of sorting up to 70 cartons per minute. Gentle Handling: Belted transportation surface ensures stability and reduces product damage. Precise Diverting: 30° wheeled divert mechanisms avoid tilting, making it perfect for open-top boxes and trays. Versatile Application: Suitable for various items such as cartons, totes and trays. Up to 120' or 12 sortation locations Currently available at 24", 27" and 30" BF Available above 24" TOB Left or Right Diverts at 30º Multiple sorters can be installed end-to-end to achieve a longer sortation line Up to 70 CPM Sortation (16" average carton) Carton, Totes and Trays 9" x 6" minimum carton size 30" minimum gap Up to 300 fpm Maximum 25lbs/ft or 60lb product Specifications Speed: 150–300 FPM Low noise at the highest throughput Precise control trajectories Modular design – minimal spare parts Proven technology for medium to high throughput 3 to 5 horsepower drive motor helps provide longer and faster belts

  • Integrator Portal | Register - Login

    The Trew Integrator Portal provides essential materials to provide client value. Access materials such as branding guides, software for conveyor and controls, maintenance videos, manuals, and cutsheets. HOME INTEGRATOR PORTAL Integrator Portal We can help you deliver client value by providing essential materials. Materials such as branding guides, software for conveyor and controls, maintenance videos, manuals, and cutsheets can be found here in the Integrator Portal. Login to the Integrator Portal here. If you do not have an account, register by clicking on the registration link below. Then, fill out the form for access to the Integrator Portal. Once approved, you will receive an email with a link to access the portal. Need An Account? Register Here Please fill out the form to request access. Once approved, you will receive an email with a link to access the Integrator Portal. Have An Account? Login Here Questions about logging in? Check out our help document that helps walk you through the process: Non-Microsoft Users For Microsft 365 users - Just use your normal login for your Office 365 account to gain access

  • Sortation - Conveyor Systems | TREW

    Learn about Trew sortation systems – getting item to the right place on time matters. Our sorter applications include facility routing, order consolidation, inventory distribution, workstation balancing, buffering, staging, shipping and more. HOME HARDWARE SORTATION Today’s fast-paced e-commerce and retail fulfillment operations require more than just legacy sortation. They need sortation designed reliability in high-throughput, high-accuracy environments. There are a number of factors that go into selecting the right solution such as the type of items being handled, how items are packaged, product flow to the sorter, method of inducting items to the sorter, ability to take items away from the sorter, not to mention the sorter technology capabilities. When applied correctly, sortation unlocks operational capacity and efficiency, if not it can become a capacity restraint impacting operational flow throughout the entire operation. TrewSort® High-throughput Sliding Shoe Sortation Click here Mid-rate Sortation High-performance Handling & Diverting Click here Full Width Belt Mid-Rate Pop-up Wheel Sortation Click here HCATs 30 & 90 Low-Rate Sortation Click here High-throughput Sortation 100–350 CPM+ TrewSort® Sliding Shoe Sorter Trew’s Sliding Shoe Sorter delivers high-capacity, high accuracy, gentle positive divert sortation of cartons, totes, jiffys, and polybags.  Sliding shoe sorters are used in routing and shipping operations and are typically mission critical for successful operations.  TrewSort’s AI self-learning actuators and inherent design for operations, maintenance, and installation deliver sortation capabilities to keep your systems running reliably at peak performance. TrewTouch™ TrewTouch is an advanced product‑handling approach designed to bring greater accuracy and control to high‑rate sliding‑shoe sortation. By fine‑tuning divert velocity, shoe path, and shoe material, TrewTouch enables smoother product acceleration during the divert process - reducing disruption and maintaining stability as throughput increases. The result is improved product handling in mixed‑item environments, fewer missorts, and more consistent sortation performance across demanding retail, ecommerce, and parcel operations. Mid-rate Sortation 45–200 CPM TrewSort® Swivel Wheel TrewSort Swivel Wheel delivers flexible, reliable mid-rate sortation for parcel operations, e-commerce fulfillment, manufacturing, and mixed-item distribution. SmartRow™ technology enables independent control of each wheel row, delivering accurate, high-capacity sortation with very small product gaps to maximize throughput. Its modular design supports a wide range of product profiles - including cartons, totes, polybags, flats, and mixed parcel sizes - ensuring smooth, precise routing across diverse applications. Wheel Grip Technology maintains product orientation for controlled diverts, reducing missorts and improving efficiency. Durable wheel assemblies and plug-and-play row modules simplify maintenance, minimizing downtime while providing adaptable, high-performance sortation. TrewSort® Wheel Divert TrewSort Wheel Divert is a proven pneumatic linear sortation solution that delivers dependable, high-speed diverting of cartons and totes in case-conveyance applications. Pneumatically actuated wheels provide precise 30-degree diverts while maintaining conveying speed and product orientation, ensuring accurate routing without sacrificing throughput. Designed for industry-leading rates, the system minimizes maintenance complexity and downtime while offering energy-efficient operation. This robust, easy-to-maintain design makes the Wheel Divert an ideal choice for facilities seeking reliable performance and long-term operational efficiency. Low-rate Sortation < 45 CPM Motorized Roller Diverts Motorized Roller Diverts are typically part of a motorized roller solution often used in low-rate tote and carton handling application. Right Angle Transfers Right Angle Transfers are typically part of a motorized roller solution transporting totes and cartons, often used in pick-and-pass and workstation areas. Our sortation technologies are designed for high performance, reliability, maintenance, and how operations use them. We understand the best type of sortation systems are accurate, provide gentle handling and do their jobs so you can focus on yours.

  • CHAMP WCS - Web UI Warehouse Control System | TREW

    Warehouse automation software empowering operators, maintenance and management to make great decisions through web enabled mobile user interface. Downloads HOME SOFTWARE CHAMP™ CHAMP™ Warehouse Control System Manages real-time material handling automation flow streamlining operations and empowering operators, while providing maintenance and management the visibly to make decisions based on current performance and statistical information. CHAMP WCS puts you in control of your system through a web enabled mobile user interface, and real-time control built with proven standard software components. PLC CHAMP™ WCS HOST PLC PLC Host Interface Real-time Carton Information Download Carton Lane Assignment Table Downloads System Forecast Counts Production Wave Planning Diverted Carton Information Uploads TCP/IP or FTP Ethernet Host Connections PLC Interface Routing Directives Label Information I/O Messages Ethernet Host Connections CHAMP WCS connects Warehouse Management (WMS), ERP and custom host business systems to real-time material handling automation through a high-performance communications broker and carton tracking system. CHAMP is designed with a flexible and proven architecture that has delivered results in a wide range of applications. Dynamic Wave Processing Batch or Real-time Barcode Lookups Store to Door and Route Stop Sortation Container/Carton Tracking Pick and Pass Systems High-Speed Merging High-Speed Sortation Automated Print and Apply Conveyor Flow Control Robotic Cell Control 20+ Years of Experience Integrating 3rd Party OEM Equipment CHAMP WCS removes complexity of typical control system architectures by communicating directly with host system, system I/O and PLCs to eliminate interface points of failure and streamline real-time and historical data handling. Connecting with host software and the most common devices found in warehouses including PLCs, scanners, scales, and printers; CHAMP provides the tools for operations and maintenance to take control of operations without needing separate PLC programming software. System Statistics and Diagnostics I/O Diagnostics and Debugging Historical Reporting Real-time Web-based User Interface Container Tracking and Lookup Graphical System Status and Alarms Why CHAMP™ WCS Based on 20 years of system experience, processes and interfaces are designed hardware agnostic, allowing for integration of Trew and most OEM hardware Extensive OEM equipment integration experience – see our list here Flexibility to be implemented with our or others' PLC based conveyor controls Proven host interface and project methodology reduces project risk Mobile interface allows visibility to production and system health anywhere in the building Can be run on customer VM environment, providing failover, security and overall control Puts real-time operational and maintenance tools in the hands of those that need it

  • Divert / Transfer - Material Handling | TREW

    Enhance sorting efficiency with Trew’s HCAT30 and HCAT90. Both modules use 24VDC power, eliminate the need for actuators or cylinders, and come pre-wired for easy installation Downloads HOME HARDWARE SORTATION DIVERT / TRANSFER Divert / Transfer The High-Speed Cam Actuated Transfer (HCAT30 and HCAT90) divert modules are designed to enhance the efficiency and precision in your material handling systems. Whether you need to divert products at a 30° angle or a 90° right angle, these modules provide a valuable addition for < 45 CPM sortation applications. HCATs 30 & 90 Overview MDR Technology: Ensures smooth and dependable roller operation, reducing maintenance needs and enhancing system longevity. Precision Cam Mechanism: Provides accurate and controlled lifting of Pop-Up divert wheels, ensuring gentle handling of products. Energy Efficiency: The 24-volt DC power source minimizes energy consumption and operational costs, offering a sustainable solution for material handling. HCAT30 HCAT30 diverter modules provide a 30° angle to move packages and totes to a separate line. The design allows for the divert units to be placed close together in a footprint that fits most package flow applications. It uses 24V DC MDR technology to drive the rollers, belts and lifting motion in an all-electric design, with rates up to 45 products/min. There is no electric actuator or pneumatic cylinder, reducing overall project cost and installation effort. HCAT90 HCAT90 Transfer modules provide a 90° right angle transfer for sortation, distribution, or assembly applications. They are powered by 24VDC, utilizing a total of three MDRs to provide motion of the rollers, belts, and lifting motion. There is no electric actuator or pneumatic cylinder, reducing overall project cost and installation effort. They provide rates of 30–40 products/min and are available in single, double, and triple pick-and-pass configurations for quick installation and integration.

  • MoveIT-Max – Material Handling | TREW

    MoveIT-Max™ is a quick to install, quick to re-configure, mobile modular transportation conveyor line that can expand the operational readiness and functionality of a given system. HOME HARDWARE MOVEIT-MAX INFO Installation, Configuration, & Support Material Based on Trew’s popular Series 1500 Motorized Roller, MoveIT-Max™ adds special built-in factory features that simplify and speed installation while providing flexible system layouts featuring transportation and manual sortation. Quick to install, quick to re-configure, mobile modular transportation conveyor. Mix and match MoveIT-Max modules to create applications. Modules are assembled ready for to be wheeled into place and connected. Modules are assembled with folding legs with casters, pre-wired and "connectorized" for quick Module to module connections. MoveIT-Max System Overview This page provides a quick overview of MoveIT-Max and installation quick how-to videos. If you have additional questions please refer to the manual linked at the bottom of this page or contact our support team . Step 1 - Unstacking Shipments The conveyor sections will typically be stacked with their support legs folded beneath them, allowing each section to be safely removed using a fork truck. When picking up a conveyor bed with a Fork Truck, watch out for the junction box located directly underneath, as it sits lower than the conveyor frame and could be damaged. Step 2 - Connecting Beds (Line of Sight) There are two types of beds on the MoveIT-Max called the “Parent” and “Children” beds, usually seen with multiple "children" beds attached to a "parent" bed. The “parent” beds have the main power supply mounted underneath, while the “children’s” beds are connected to a “parent” bed by a control cable. Step 3 - Connecting Beds (Electrically) A total of 7 beds (36 motors) can be powered off a power supply (6 children and 1 parent). Each bed has a female connection on the discharge and a male connection on the infeed inside the rail for the smaller control circuit M12 plug. There is a maximum of 4 beds (18 motors) allowed on a single circuit. Step 4 - Power Supply Connections & Components The main enclosure for the MoveIT-Max is located under each “parent” bed and provides power for the connected “children” beds. Step 5 - Junction Box Jumper Placement The Junction Box enables you to choose which circuit off the DC Bus is powering the conveyor bed. Select between the provided circuits (Circuit 1 and Circuit 2) by inserting the terminal jumper between the rail and desired circuit. Step 6 - Overview of Drive Card LEDs The Drive Card LEDs indicate the MoveIT-Max is fully functioning and help identify and troubleshoot any problems. Step 7 - Operating Instructions (Starting & Stopping) A start/stop switch is located on the corner of each bed. When green, the conveyor is continuously running. To turn the conveyor off, push the green button in, and the light will illuminate red, cutting off the power to the card. Step 8 - Configuring Conveyor Speed Conveyor modules are shipped from the factory preset to specific speeds by module. Speeds of the conveyor beds may or may not need to be adjusted at site. Conveyor speeds can be adjusted using dials on the backside of the H20 Auto conveyor control cards and/or software. DOWNLOADS Please review the manual for complete installation instructions; including module, accessory, guard rail, side cover, etc

  • 24VDC Motorized Roller MDR Conveyor - Conveyor Systems | TREW

    Learn about conveyor and sortation systems for automated material handling solutions provided by TREW. HOME HARDWARE We know the right design for a manufacturing, distribution, or warehousing facility can save millions over the course of its operation. Whether handling cases, totes, polybags, jiffys or parcels, each system needs the right mix of sortation and transportation, accumulation, and intelligent handling conveyor to fit the business.  We manufacture and deliver reliable sortation and modular conveyor that span from high-throughput conventional conveyor to flexible motorized roller systems. CONVEYOR SYSTEMS Modular case/package system that spans conventional high-throughput to flexible motorized roller conveyors. Click here SORTATION Accurate and reliable sortation from high-rate sliding shoe to 90º transfers. Click here Our conveyor and sortation technologies are designed for high performance, reliability, maintenance, and how operations use them. After all, the best type of conveyance systems are the ones you don’t have to think about. Key Benefits TrewSort™ High-throughput Sliding Shoe Sortation provides gentle product handing, adaptable modular design, and AI-Inside for reliability Modular conveyor system designed for reliability, maintenance and reduced spare parts Trusted, industry leading high performance flexible 24 VDC motorized roller conveyor Technologies for 10 FPM to 600+ FPM applications

  • Material Handling Integrator - Conveyor and Software | TREW

    Find an integrator for conveyor solutions to flexible order fulfillment operations. We have a network of TREWpartners serving North America. HOME SERVICES FIND AN INTEGRATOR Commitment – We have delivered for the who's who in retail and ecommerce; from conveyor solutions to flexible order fulfillment operations. Collaboration, know how, continuous improvement, and open communications have been the keys to our success. FIND YOUR INTEGRATOR SALES REPRESENTATIVE Click on your region to get in touch with your nearest representative Western Region Central Region Eastern Region Justin Allen Scott Brokopp Tom Furness Managing North/South Eastern Region Making our customers a priority is something that we take seriously. Offering the best conveyor systems, maintenance, and service is something we strive to do in the most effective way. Our service to you doesn't stop after you've made your purchase , our Customer Service / Support team will continue to help you with any questions you may have. They are only a call, or click away from helping you with any of your conveyor system needs!

  • Material Handling Automation Integration | TREW

    Leverage our expertise to help keep conveyor, software, and systems operating at peak performance. Integrator services include 24x7 Technical Support, Installation, Field Service, Parts, and more. HOME SERVICES Services "Win Together" is our focus, and how we approach relationships with our clients. We believe delivering uncommonly smart solutions takes a collaborative team to listen, understand, ideate, plan, and execute. That starts with listening to you, then sharing our know-how, having open communications, and working together to win together. Our team of experienced industry professionals is committed to delivering whether you need a turnkey solution, solution design, system design, engineering services, installation, resident maintenance, 24x7 technical support, parts, or peak season maintenance assistance. Project Services Click here Support Services Click here CX Portal Click here Parts Store Click here Looking for Solutions Development? Sorting out your operational needs and what automation will fit best? Click here Your account manager and our project managers are committed to being an integral part of your team. Collaboration is key to selecting the most suitable technologies and services to deliver winning solutions. Project Management ADVOCATE Solution Engineering COLLABORATIVE On-Site Engineering VERIFY Installation Services TRUST Trew offers scalable services, working seamlessly as an extension of your team. We focus on winning together!

  • Live 24x7 Technical Support - Parts, Training, Field Service | TREW

    Live 24x7 Technical Support and Online Parts Store for TREW conveyor & software, helping keep systems running at peak efficiency. HOME TECH SUPPORT If you need to talk to a Customer Experience agent for any Support function, please call our Support hotline. Support Hotline: +1-800-571-8739 24x7 Technical Support If you have a critical/downtime situation, please call and speak with a technical support representative for the fastest response times. Email our support team for non-urgent reques ts. We'll respond within a business day. Access our CX Portal to view all inquiries for your site and/or organization. Support Portal: cx.trewautomation.com Email: support@trewa utomation.com Parts For assistance with part identification, order inquiries, shipping information, or more parts requests, please email us. Please send in a photo of the bed tag to assist with part identification. Online Parts Store: trewsto re.com Email: parts@trewautomation.com Warranty Claims / Returns To make a warranty claim, please rev iew our return policy and fill out an RMA Form. RMA Form & Return Policy: trewstore.com/returnpolicy Email - Warranty Term(s) Ques tions: parts@trewautomation.com Field Service For onsite service, please call our hotline or email our Field Service team. Email: service@trewautomation.com Need Something Else? Need Something Else For all other inquiries, or if you are unsure who to contact, please reach out to your sales representative or email info@trewautomation.com, or complete this form: Add Fill Form Here?

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